Volkswagen›Jetta Sedan›2002›Overview/volkswagen/jetta-sedan/2002/base/

2002 Volkswagen Jetta Sedan

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Jetta Sedan.

Body PASSENGER CAR

The 2002 Volkswagen Jetta Sedan is a passenger car that takes 4.2 quarts of 5W-30 or 5W-40 API oil, a routine maintenance detail that underscores its straightforward engineering. However, this model year has accumulated 713 owner complaints, with the electrical system being the most frequent trouble spot, and it has been subject to 7 recalls, marking a notable reliability concern for potential owners.

Model year20112007200620032002200120001999

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.2 qtOEM · verified
Engine oil type5W-30 / 5W-40 APIOEM · verified
Lug nut torque89 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 47 Diesel · 520 Diesel CCA battery, OE oil filter 06A115561B. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 47 Diesel · 520 Diesel CCAOEM · verified
Tire sizeP195-65HR15OEM · verified
Wheel / rim6.5-J inOEM · verified

OE service part numbers OEM · verified

Engine oil filter06A115561B alt 071115444
Engine air filter1J0129620 alt 1J0129620A
Fuel filter1J0201511A alt 1J0201051B
Spark plug101000062AB alt 101000035AH
Battery000915089G alt 000915105AD
Front wiper blades3A1955427 alt 3A1955425
Serpentine belt06A145933D alt 038903137J
Thermostat075121113D alt 044121113
Cabin air filter1J0819644A

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length172.4 in
Overall width68.5 in
Overall height57.1 in
Wheelbase98.8 in
Curb weight2974 lb
Track (front / rear)59.4 / 58.7 in
Weight distribution (front / rear)60/40

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.2 qt of 5W-30 / 5W-40 API engine oil, DOT 4 brake fluid. Torque lug nuts to 89 ft-lbs. The firing order is 1-5-3-6-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 4
Engine CoolantUSE G012ABG-A1 COOLANT
Engine Oil5W-30 · 5W-40 · API
Engine Oil Capacity4.2 qt
Engine Oil5W-30 · 5W-40 · API
Engine Oil Capacity4.8 qt
Engine Oil5W-40 · 5W-30 · 0W-40
Engine Oil Capacity4.8 qt

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs15 ft-lbs
Camshaft Bearing/Carrier Cap Bolts or Studs15 ft-lbs
Intake Manifold to Engine Bolts15 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Intake Manifold to Engine Bolts9.6 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Intake Manifold to Engine Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs

Chassis torques

Lug Nuts89 ft-lbs
Rear Wheel Hub129 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Cylinder Firing Order1-5-3-6-2-4
Cylinder Firing Order1-5-3-6-2-4
Curb Idle Speed (No Load)870 rpm
Curb Idle Speed Variance (No Load)50 rpm
Curb Idle Speed Variance (No Load)50 rpm
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)20 rpm

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.62 lbs
Oil GroupPAG
Oil Type100
Oil CapacityModels w/Zexel compressor, 3.9; models w/Sanden compressor, 4.6. oz
Optional BCI Group Number48 Diesel
Optional BCI Cranking Performance570 Diesel cca
Standard BCI Group Number47 Diesel

Service checks

Injector Primary Resistance14-20 ohms
Injector Primary Resistance13-19 ohms
Engine Oil Pressure29 psi
Engine Oil Pressure RPM2000 rpm
Engine Oil Pressure29 psi @ Idle, 43.5-65.3 psi @ 2000
Engine Oil Pressure29 psi @ Idle, 43.5-79.7 psi @ 2000 rpm. psi
Intake Valve LashHydraulic in
Exhaust Valve LashHydraulic in

Brakes

Torque Caliper to Bracket26 ft-lbs / 21 ft-lbs
Torque to Knuckle48 ft-lbs / 89 ft-lbs / 92 ft-lbs
Minimum Pad ThicknessFront: 0.276; Rear: 0.276 specification
Rotor Nominal Thickness From0.354 in / 0.866 in / 0.984 in
Rotor Nominal Thickness To0.354 in / 0.866 in / 0.984 in
Rotor Discard at or Under0.276 in / 0.787 in / 0.748 in / 0.866 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
122 ft. lbs., Step 2: 9022 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
122 ft. lbs., Step 2: 9022 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
122 ft. lbs., Step 2: 9022 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
174 ft. lbs., step 2: 9074 ft. lbs
Cylinder Head — tightening sequence 4 stages
130 ft. lbs.30 ft. lbs
244 ft. lbs.44 ft. lbs
390 degrees.90 degrees
490 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees.90 degrees
390 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees.90 degrees
390 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees.90 degrees
390 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
137 ft. lbs.37 ft. lbs
290 degrees.90 degrees
390 degrees.90 degrees
Cylinder Head — tightening sequence 3 stages
1ft. lbs.
237 ft. lbs.37 ft. lbs
290 degrees.90 degrees
390 degrees.90 degrees
Engine Flywheel Bolts — tightening sequence 1 stages
144 ft. lbs., Step 2: 9044 ft. lbs
Engine Flywheel Bolts — tightening sequence 1 stages
122 ft. lbs., Step 2: 44 ft. lbs., Step 3: 9022 ft. lbs
Engine Flywheel Bolts — tightening sequence 1 stages
144 ft. lbs., Step 2: 9044 ft. lbs
Main Bearings — tightening sequence 1 stages
148 ft. lbs., Step 2: 9048 ft. lbs
Main Bearings — tightening sequence 1 stages
148 ft. lbs., Step 2: 9048 ft. lbs
Main Bearings — tightening sequence 1 stages
148 ft. lbs., Step 2: 9048 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter at 5,000 mi; spark plugs every 40,000 mi.

At 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Fuel Filter Water Separator (drain)
Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace)
Every 10,000 miBattery (inspect electrolyte level) · Brake Hydraulic System (inspect fluid level) · Brake Shift Interlock Solenoid (inspect) · Brake System (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace)
At 20,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Fuel Filter Water Separator (drain)
Every 20,000 miCV Joint Boot (inspect) · Cabin Air Filter (replace) · Door Hinge (lubricate) · Engine Assembly (leak inspection) · Engine Coolant System (inspect fluid level) · Exhaust System (Complete) (inspect)
Every 40,000 miAccessory Drive Belt (inspect) · Differential (inspect fluid level) · Engine Air Filter Element (replace) · Power Steering System (inspect fluid level) · Spark Plugs (replace) · Sunroof Assembly (inspect)
Every 80,000 miDrive Belt (replace) · Timing Belt Tensioner (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 2002 Volkswagen Jetta Sedan top in one area — the electrical system, 113 of 713 reports (16%), well ahead of the next concern. None of this vehicle's 7 recall campaigns target the electrical system, so those reports read as owner-reported wear-and-tear rather than an acknowledged defect. 32 of the reports describe a crash and 71 a fire — a small share of the total, but worth weighing against the electrical system pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

7
Open recalls
NHTSA campaigns
258
Service bulletins
Manufacturer communications
7
ODI investigations
Office of Defects Investigation
713
Owner complaints
32 involved a crash · 71 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 713 complaints on record, top 8 components.

Electrical System113
Seats96
Air Bags93
Power Train78
Engine & Engine Cooling72
Exterior Lighting35
Service Brakes, Hydraulic35
Visibility30

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 7 campaigns on record for this vehicle.

14E007000Engine And Engine Cooling:EngineReported 07/03/2014

The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and… Remedy: Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.

07V063000Exterior Lighting:Brake Lights:SwitchReported 20/02/2007

ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY. Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH…

Technical service bulletins NHTSA · verified

Showing 5 of 258 bulletins on record with NHTSA.

BulletinDateComponentSummary
V1719012012855652023-08-21Engine And Engine CoolingUpdate to Volkswagen engine oil standards
V1719012012855622023-05-30Engine And Engine CoolingVolkswagen Engine oil quality standards, update to attachments.
V1719012012855602023-04-24Engine And Engine CoolingEngine oil quality standards, update to attachments.
V9419012011521192022-12-12EquipmentUpdate model year applicability to include 2023.
V2719012011894222022-12-06Electrical SystemBattery testing and charging using special tools VAS6161 & GRX3000VAS Charger. Updated to…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Jetta Sedan. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 47 batteryVehicles taking 4.2 qtEngine oil filter 06A115561BEngine air filter 1J0129620Fuel filter 1J0201511ASpark plug 101000062AB

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBsOBD-II trouble codesTorque specificationsMaintenance schedulesFluid capacities & specs

Frequently asked

How much oil does the 2002 Jetta Sedan take?

4.2 qt of 5W-30 OR 5W-40 API SL MEETING VW SPECIFICATION 502.00, per the factory manual.

Does the 2002 Jetta Sedan have open recalls?

NHTSA lists 7 recall campaign(s) for this model year. Check your specific vehicle by VIN.