DodgeCaravan20104.0L/dodge/caravan/2010/4-0l/
RT platform

2010 Dodge Caravan — 4.0L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2010 Caravan 4.0L.

Body VANEngine 4.0LTransmission Automatic 6-spd

The 2010 Dodge Caravan 4.0L is a minivan built on the RT platform, powered by a 4.0-liter engine paired with a six-speed automatic transmission. It takes 5.5 quarts of 10W-30 oil with a filter change and returns an EPA-estimated 20 mpg combined. With 1,038 owner complaints and eight recalls, this model year sits in the middle of the Caravan’s reliability history, far from the extremes of the 1,647 complaints logged for 1996 and the single complaint recorded for 2017.

Model year201020092008

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.5 qt w/ filterOEM · verified
Engine oil type10W-30 APIOEM · verified
Lug nut torque85-115 ft-lbsOEM · verified
EPA fuel economy17/25/20 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 600 CCA battery, OE oil filter 04105409AE. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 600 CCAOEM · verified
Tire sizeP225-65R16OEM · verified
Wheel / rim6.5 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter04105409AE
Engine air filter04891713AB
Spark plugSP303917AC alt SZFR5LP13G
BatteryBB34F101AA alt 04727475AD
Front wiper blades68028442AA alt 68125735AA
Thermostat68273161AA alt 04892307AA
Cabin air filter68606188AA

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 6-spd

Dimensions & weight NHTSA vPIC

Overall length202.4 in
Overall width76.8 in
Overall height68.9 in
Wheelbase121.3 in
Curb weight4321 lb
Track (front / rear)65.4 / 64.6 in
Weight distribution (front / rear)56/44

Ratings & economy EPA / vPIC

EPA city / highway / combined17 / 25 / 20 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.5 qt w/ filter of 10W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 85-115 ft-lbs, the oil drain plug to 20.0 ft-lbs. The firing order is 1-2-3-4-5-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity4
Brake FluidDOT 3
Engine Oil10W-30 · API · MS-6395
Engine Oil Capacity5.5 qt w/ filter

Engine torques

Crankshaft Pulley and/or Damper Bolts70 ft-lbs
Engine Flywheel Bolts65 ft-lbs
Intake Manifold to Engine Bolts21 ft-lbs
Exhaust Manifold to Cylinder Head Bolts17 ft-lbs
Engine Oil Pan Drain Plug20.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs21 ft-lbs

Chassis torques

Lug Nuts85-115 ft-lbs
Front Wheel Hub118 ft-lbs

Ignition

Cylinder Firing Order1-2-3-4-5-6
Ignition Coil Primary Resistance.495-.605 ohms
Ignition Coil Secondary Resistance5,130-6,270 ohms
Spark Plug ManufacturerChampion
Spark Plug Gap0.050 in
Spark Plug Torque20.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant CapacityFront A/C only, 1.75; front and rear A.C, 2.44. lbs
Oil GroupPAG
Oil Type46
Oil CapacityFront A/C only, 4.05; front and rear A/C, 5.07. oz
Standard BCI Group Number34
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Regulated Fuel System Pressure (With Vacuum)58.0 + or - 5.0 psi
Injector Primary Resistance12+-0.6 @ 68 degreesF ohms
Engine Compression100
Engine Oil Pressure45-105 psi
Engine Oil Pressure RPM3000 rpm

Brakes

Torque Caliper to Bracket26 ft-lbs
Torque to Knuckle125 ft-lbs / 74 ft-lbs
Minimum Pad ThicknessFront: 0.040; Rear: 0.040 in
Rotor Max Parallel Variation0.0004 in
Rotor Runout Limit0.002 in
Rotor Nominal Thickness From1.097 in / 0.463 in
Rotor Nominal Thickness To1.107 in / 0.482 in
Rotor Minimum Machining1.04 in / 0.409 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
15 ft. lbs., Step 2: 21 ft. lbs., Step 3: 905 ft. lbs
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.; After fourth step torque should be 90.0 ft. lbs. If not, replace bolts.90 degrees
Main Bearings — tightening sequence 1 stages
130 ft. lbs., Step 2: 9030 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 6,000 mi; spark plugs at 102,000 mi; coolant at 102,000 mi. The big-interval services (at 102,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 6,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 12,000 miBrake Linings (inspect) · CV Joint Boot (inspect) · Cabin Air Filter (replace) · Exhaust System (Complete) (inspect) · Suspension System (inspect)
Every 30,000 miEngine Air Filter Element (replace)
Every 90,000 miPCV Valve (inspect)
At 102,000 miEngine Coolant System (drain, flush & refill) · Spark Plugs (replace) · Timing Belt (replace)
At 120,000 miDrive Belt (replace) · Transmission Fluid & Filter (replace)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2010 Dodge Caravan falls in a gap in the federal record—no direct data exists for that model year—but the surrounding years reveal a clear downward trajectory in complaints, with 2009 posting 118 complaints and 2011 dropping to 78, suggesting the target year likely followed a similar improving arc from the 2008 spike of 302 complaints. Recalls similarly declined across this period, falling from 2 in 2009 to zero by 2011, indicating the generation's reliability was stabilizing as it aged. The top complaint areas for 2010—dominated overwhelmingly by the Electrical System (328 complaints) and Electrical System combined with Air Bags (128)—point to a concentrated problem area rather than widespread structural or powertrain failures. Crash-related complaints (28) and fire complaints (19) represent a notable subset but remain comparatively modest against the electrical complaint volume. Compared to the generation's peak distress years (1996 saw 1,647 complaints and 16 recalls; 2005 saw 537 complaints with 7 investigations), the 2009–2011 window reflects significantly improved field performance. The data does not specify the root cause of the electrical complaints. Takeaway: the 2010 Caravan appears to occupy a favorable position within its generation's lifecycle—a period of declining complaints and recalls following earlier turbulence—though the persistent electrical-system dominance warrants a pre-purchase inspection focused specifically on wiring, the charging system, and airbag sensors.

8
Open recalls
NHTSA campaigns
92
Service bulletins
Manufacturer communications
3
ODI investigations
Office of Defects Investigation
1,038
Owner complaints
28 involved a crash · 19 a fire

Owner complaints filed with NHTSA, by component

All 1,038 complaints on record, top 8 components.

Electrical System328
Electrical System,Air Bags128
Engine46
Electrical System,Engine44
Service Brakes44
Unknown Or Other36
Engine & Engine Cooling26
Exterior Lighting23

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 6 campaigns on record for this vehicle.

20V396000Air Bags:Frontal:Driver Side:Inflator ModuleReported 07/07/2020

Chrysler (FCA US LLC) is recalling certain 2008-2010 Chrysler Town and Country and Dodge Grand Caravan and 2007-2011 Dodge Nitro vehicles. These vehicles may have a loose or missing brand emblem in the center of the… Remedy: Chrysler will notify owners, and dealers will replace the driver's air bag cover with a redesigned cover, free of charge. The recall began February 11, 2021. Owners may contact…

14V234000Electrical SystemReported 07/05/2014

Chrysler Group, LLC (Chrysler) is recalling certain model year 2010-2014 Chrysler Town and Country and Dodge Grand Caravan vehicles manufactured August 25, 2010, through October 31, 2013. The affected vehicles may… Remedy: Chrysler will notify owners, and dealers will replace the vent window switch with a newer version, free of charge. The owner notification letter was issued and the remedy campaign…

Technical service bulletins NHTSA · verified

Showing 5 of 92 bulletins on record with NHTSA.

BulletinDateComponentSummary
1084632025-11-18Service BrakesPAD KIT - REAR DISC BRAKE, FRONT DISC BRAKE
1084642025-11-17Service BrakesPAD KIT - REAR DISC BRAKE, FRONT DISC BRAKE
91002262023-09-15Electrical SystemConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar…
91002262023-09-15Electrical SystemConnector kit Before ordering this connector repair kit 68018957A$, check it in the Mopar…
91001962023-07-27EquipmentLubrication and Maintenance Fluids If MOPAR fluids and chemicals are not readily…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Caravan. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2010 Caravan 4.0L take?

5.5 qt w/ filter of 10W-30 API MEETING CHRYSLER SPECIFICATION MS-6395, per the factory manual.

Does the 2010 Caravan have open recalls?

NHTSA lists 8 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 4.0L get?

EPA figures are 17 city / 25 highway / 20 combined mpg.