DodgeCaravan20094.0L/dodge/caravan/2009/4-0l/
RT platform

2009 Dodge Caravan — 4.0L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2009 Caravan 4.0L.

Engine 4.0LTransmission Automatic 6-spd

The 2009 Dodge Caravan rides on the RT platform with a 4.0L engine mated to a six‑speed automatic, delivering an EPA‑rated 17 city/25 highway/20 combined mpg while calling for 5.5 quarts of 10W‑30 API oil with filter. Owner‑reported complaints total 118, led by electrical‑system issues, and the model was subject to two recalls. Across the Caravan’s 1990‑2017 production span, that complaint count sits well below the 1,647 peak seen in 1996 and above the single‑complaint low of 2017, positioning the 2009 model as a comparatively quiet year in the nameplate’s reliability history.

Model year201020092008

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5.5 qt w/ filterOEM · verified
Engine oil type10W-30 APIOEM · verified
Lug nut torque85-115 ft-lbsOEM · verified
EPA fuel economy17/25/20 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 600 CCA battery, OE oil filter 04105409AE. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 600 CCAOEM · verified
Tire sizeP225-65R16OEM · verified
Wheel / rim6.5 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter04105409AE
Engine air filter04891713AB
Spark plugSP303917AC alt SZFR5LP13G
BatteryBB34F101AA alt BE031850AA
Front wiper blades68125735AA alt 68028442AA
Thermostat68273161AA alt 04892307AA
Cabin air filter68606188AA

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 6-spd

Dimensions & weight NHTSA vPIC

Overall length202.4 in
Overall width76.8 in
Overall height68.9 in
Wheelbase121.3 in
Curb weight4321 lb
Track (front / rear)65.4 / 64.6 in
Weight distribution (front / rear)56/44

Ratings & economy EPA / vPIC

EPA city / highway / combined17 / 25 / 20 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5.5 qt w/ filter of 10W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 85-115 ft-lbs, the oil drain plug to 20.0 ft-lbs. The firing order is 1-2-3-4-5-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidATF+4
Automatic Transmission Fluid Capacity4
Brake FluidDOT 3
Engine Oil10W-30 · API · MS-6395
Engine Oil Capacity5.5 qt w/ filter

Engine torques

Crankshaft Pulley and/or Damper Bolts70 ft-lbs
Engine Flywheel Bolts65 ft-lbs
Intake Manifold to Engine Bolts21 ft-lbs
Exhaust Manifold to Cylinder Head Bolts17 ft-lbs
Intake Manifold to Engine Bolts21 ft-lbs
Exhaust Manifold to Cylinder Head Bolts17 ft-lbs
Engine Oil Pan Drain Plug20.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs21 ft-lbs

Chassis torques

Lug Nuts85-115 ft-lbs
Front Wheel Hub118 ft-lbs

Ignition

Cylinder Firing Order1-2-3-4-5-6
Ignition Coil Primary Resistance.495-.605 ohms
Ignition Coil Secondary Resistance5,130-6,270 ohms
Spark Plug ManufacturerChampion
Spark Plug Gap0.050 in
Spark Plug Torque20.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant CapacityFront A/C only, 1.75; front and rear A.C, 2.44. lbs
Oil GroupPAG
Oil Type46
Oil CapacityFront A/C only, 4.05; front and rear A/C, 5.07. oz
Standard BCI Group Number34
Standard BCI Cranking Performance600 cca

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Regulated Fuel System Pressure (With Vacuum)58.0 + or - 5.0 psi
Injector Primary Resistance12+-0.6 @ 68 degreesF ohms
Engine Compression100
Engine Oil Pressure45-105 psi
Engine Oil Pressure RPM3000 rpm

Brakes

Torque Caliper to Bracket26 ft-lbs
Torque to Knuckle125 ft-lbs / 74 ft-lbs
Minimum Pad ThicknessFront: 0.040; Rear: 0.040 in
Rotor Max Parallel Variation0.0004 in
Rotor Runout Limit0.002 in
Rotor Nominal Thickness From1.097 in / 0.463 in
Rotor Nominal Thickness To1.107 in / 0.482 in
Rotor Minimum Machining1.04 in / 0.409 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
15 ft. lbs., Step 2: 21 ft. lbs., Step 3: 905 ft. lbs
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.; After fourth step torque should be 90.0 ft. lbs. If not, replace bolts.90 degrees
Main Bearings — tightening sequence 1 stages
130 ft. lbs., Step 2: 9030 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 6,000 mi; coolant at 102,000 mi. The big-interval services (at 102,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 6,000 miBrake Line (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
At 12,000 miCV Joint Boot (inspect) · Exhaust System (Complete) (inspect)
Every 12,000 miBrake Linings (inspect) · Cabin Air Filter (replace)
Every 24,000 miCV Joint Boot (inspect) · Exhaust System (Complete) (inspect) · Steering Linkage (inspect) · Suspension System (inspect)
Every 30,000 miEngine Air Filter Element (replace)
Every 90,000 miPCV Valve (inspect)
At 102,000 miEngine Coolant System (drain, flush & refill) · Timing Belt (replace)
At 120,000 miDrive Belt (replace) · Transmission Fluid & Filter (replace)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The federal record for the Dodge Caravan shows a long-term downward trend in consumer complaints, falling from a peak of 1,647 in 1996 to significantly lower levels in later years. The 2009 model year reflects this improvement, recording 118 complaints and zero investigations, a notable decrease from the 302 complaints seen in 2008. While subsequent years like 2011 saw complaints drop further to 78, 2009 maintained a low recall volume of two. Top complaints for 2009 centered on the Electrical System (38) and Electrical System/Air Bags (21), though the data does not specify the root causes of these failures. With only three reported crash and three fire complaints, this year represents a stable point in the vehicle's overall quality arc. This is a good year to buy.

2
Open recalls
NHTSA campaigns
40
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
118
Owner complaints
3 involved a crash · 3 a fire

Owner complaints filed with NHTSA, by component

All 118 complaints on record, top 8 components.

Electrical System38
Electrical System,Air Bags21
Engine6
Wheels5
Tires,Wheels4
Tires4
Service Brakes, Hydraulic4
Air Bags3

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

10V148000Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And CapReported 13/04/2010

THE BRAUN CORPORATION IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 CHRYSLER TOWN & COUNTRY AND DODGE CARAVAN COMMERCIAL ENTERVANS WHICH WERE ALTERED BY BRAUN BETWEEN JANUARY 21, 2009 AND MARCH 19, 2010. DURING… Remedy: BRAUN WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT BRAUN TOLL-FREE AT 1-800-488-0359.

10V164000Suspension:RearReported 23/04/2010

THE BRAUN CORPORATION IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 CHRYSLER TOWN & COUNTRY AND DODGE CARAVAN MOBILITY CONVERSIONS WHICH WERE ALTERED BY BRAUN BETWEEN JANUARY 21, 2009 AND MARCH 19, 2010. DURING… Remedy: BRAUN WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT BRAUN TOLL-FREE AT 1-800-488-0359.

Technical service bulletins NHTSA · verified

Showing 5 of 40 bulletins on record with NHTSA.

BulletinDateComponentSummary
90043002020-09-09Engine And Engine CoolingCooler line, Power steering return The clips that hold the line to the core support are…
S1121000006RevA2020-08-19Power Train(Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes…
S1121000006 Rev.2020-08-19Electrical System(Revision A) No Start No Crank ? Starter Will Not Engage And There Are No Related Codes…
23-015-202020-04-30EquipmentDisinfectant Solution Recommended for COVID-19
08-049-202020-04-22Electrical SystemCharging System, Battery Diagnostic Tools and Warranty This information only bulletin…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Caravan. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2009 Caravan 4.0L take?

5.5 qt w/ filter of 10W-30 API MEETING CHRYSLER SPECIFICATION MS-6395, per the factory manual.

Does the 2009 Caravan have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 4.0L get?

EPA figures are 17 city / 25 highway / 20 combined mpg.