VolvoEX402025Overview/volvo/ex40/2025/base/

2025 Volvo EX40

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2025 EX40.

The 2025 Volvo EX40 is a fully electric compact SUV built on Volvo's CMA platform, representing the brand's continued expansion into the premium EV segment with a dual-motor all-wheel-drive powertrain delivering substantial output, and it carries forward the model's reputation for solid reliability into a model year marked by only two owner complaints—centered on steering and service brakes issues—alongside three recalls that place it squarely within the normal range for the nameplate's recent history, suggesting that while minor concerns persist, the overall ownership experience remains consistent with the model's established track record.

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length174.8 in
Overall width73.2 in
Overall height65 in
Wheelbase106.3 in
Curb weight4623 lb
Track (front / rear)63 / 63.4 in
Weight distribution (front / rear)48/52

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the EX40 of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

4.0–4.1 sec0–60 mph (tested)quickest 4.00 sec — 2025 Twin Motor Ultra
YearTrim / engine0–60¼ mileHPDrivetrain
2025Twin Motor Ultra Elec 79.0-kWh4.00 sec12.70 sec402 hpAWD
2025Twin Motor Ultra Elec 79.0-kWh4.10 sec12.80 sec402 hpAWD

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 2025 Volvo EX40 dominate in one area — the steering,service brakes, 1 of 2 reports (50%), well ahead of the next concern. None of this vehicle's 3 recall campaigns target the steering,service brakes, so those reports read as owner-reported wear-and-tear rather than an acknowledged defect. 0 of the reports describe a crash and 0 a fire — a small share of the total, but worth weighing against the steering,service brakes pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

3
Open recalls
NHTSA campaigns
70
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
2
Owner complaints
0 involved a crash · 0 a fire

Owner complaints filed with NHTSA, by component

All 2 complaints on record, top 2 components.

Steering,Service Brakes1
Power Train,Electrical System,Engine1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 3 campaigns on record for this vehicle.

25V282000Back Over Prevention:SoftwareReported 08/05/2025

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display… Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo…

25V392000Service Brakes, Hydraulic:Power Assist:Electric:Control Module:SoftwareReported 24/06/2025

Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90… Remedy: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module…

Technical service bulletins NHTSA · verified

Showing 5 of 70 bulletins on record with NHTSA.

BulletinDateComponentSummary
33031.6.02026-05-23Unknown Or OtherThis is a Technical Journal: Text plus 1 .jpg attachment - If remote control key is not…
34521.11.12026-05-07Exterior LightingThis is a Technical Journal: Headlamp condensation inside lens - information/leak test…
35526.1.82026-04-23EngineThis is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform…
37514.6.02026-04-18Unknown Or OtherThis is a TJ. Text only no attachments - If a customer complains it is not possible to…
37809.1.12026-04-07Unknown Or OtherThis is a TJ text only - The purpose of this TJ is to be a master reference list to…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific EX40. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

Does the 2025 EX40 have open recalls?

NHTSA lists 3 recall campaign(s) for this model year. Check your specific vehicle by VIN.