Volvo7801991Overview/volvo/780/1991/base/

1991 Volvo 780

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1991 780.

The 1991 Volvo 780 is characterized by an engine oil capacity of 4.0 quarts, supporting 15W-40, 10W-30, or 5W-30 API viscosities. This model year has seen one recall and three total owner complaints, primarily concentrated within the gasoline fuel system. In the context of the model's 1990-2016 complaint history, the 1991 sits near the lowest end of the spectrum, trailing only the 1990 model year's single reported complaint.

Model year19911990198919881987

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.0 qtOEM · verified
Engine oil type15W-40 / 10W-30 / 5W-30 APIOEM · verified

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.0 qt of 15W-40 / 10W-30 / 5W-30 API engine oil, DOT 4 brake fluid.

Lubricants & capacities

Brake FluidDOT 4
Engine CoolantETHYLENE GLYCOL
Engine Oil15W-40 · API · 10W-30 · 5W-30
Engine Oil Capacity4.0 qt
Power Steering FluidATF

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 30,000 mi.

At 5,000 miTiming Belt (inspect)
Every 5,000 miBrake Linings (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Power Steering System (inspect) · Radio Antenna (clean) · Tire & Wheel Assembly (inspect)
At 10,000 miSuspension System (inspect)
Every 10,000 miBattery (inspect electrolyte level) · Body Latches, Locks & Hinges (inspect) · Brake System (inspect) · Clutch Pedal Assembly (inspect) · Engine Coolant System (leak inspection) · Exhaust System (Complete) (inspect)
Every 20,000 miTransmission Assembly (drain & refill)
Every 30,000 miAccessory Drive Belt (inspect) · Brake Hydraulic System (drain, refill & bleed) · Engine Air Filter Element (replace) · Engine Valves (inspect valve lash) · Spark Plugs (replace) · Steering System (inspect)
Every 55,000 miTiming Belt (inspect)
Every 60,000 miEGR System (inspect) · Fuel Filter (replace) · PCV System (inspect)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

In the federal record, 1991 sits at the start of the documented arc alongside 1990, and it carries the highest early-model complaint count: 3 complaints versus 1 in 1990, 2 investigations versus 1, and 1 recall versus 2, while TSB volume is unchanged at 65. Across the broader record, reported activity is front-loaded in these two early years and then drops sharply—later years generally show far fewer complaints, no recalls, and minimal investigations, with the exception of a 2016 TSB spike to 91. That pattern places 1991 near the high-activity end of the generation’s federal history, suggesting it was subject to more factory guidance and owner reports when these cars were newer. The 1991 file shows zero crash and zero fire complaints, and its three reported complaints are spread across fuel system, wheels, and seats with one instance each; the data does not specify root causes. For a buyer, 1991 is not the cleanest year on record—1990 had fewer complaints and one more recall—but it is also not an outlier, and the absence of crash or fire complaints is reassuring. Overall, it is a reasonably acceptable year to buy if a thorough pre-purchase inspection addresses the fuel, wheel, and seat systems, though a 1990 example would look marginally better on paper.

1
Open recalls
NHTSA campaigns
65
Service bulletins
Manufacturer communications
2
ODI investigations
Office of Defects Investigation
3
Owner complaints
0 involved a crash · 0 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 3 complaints on record, top 3 components.

Fuel System, Gasoline1
Wheels1
Seats1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

97V166000Electrical System:WiringReported 22/09/1997

VEHICLE DESCRIPTION: PASSENGER VEHICLES. DUE TO LIMITED SPACE AND VARIATIONS IN THE ASSEMBLY OF THE CABLES, CHAFING OF THE INSULATION OF THE CABLES FEEDING THE SEAT HEATER, POWER SEAT MOTORS AND SEAT BELT WARNING… Remedy: DEALERS WILL INSPECT THE CABLE HARNESSES AND, IF NECESSARY, CORRECT OR REPLACE THESE CABLES.

Technical service bulletins NHTSA · verified

Showing 5 of 65 bulletins on record with NHTSA.

BulletinDateComponentSummary
356EN012022-02-09EquipmentVIDA QR Scanner Mobile App
Service Manager2022-02-03Electrical SystemShipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery…
ST-001-2020-09-12020-09-18EquipmentMandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians…
ST-001-2020-06-22020-07-02Equipment Adaptive/MobilityMandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians…
ST-001-2020-01-22020-01-30EquipmentMandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific 780. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1991 780 take?

4.0 qt of ABOVE 0 degrees F: 15W-40 API, -14 degrees F TO 104 degrees F: 10W-30 API, BELOW 68 degrees F: 5W-30 API, per the factory manual.

Does the 1991 780 have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.