Volkswagen›Touareg›2005›Overview/volkswagen/touareg/2005/base/

2005 Volkswagen Touareg

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2005 Touareg.

Body SUV

The 2005 Volkswagen Touareg is a luxury SUV that arrived early in the model's lifecycle, carrying over the platform's robust mechanical character — evidenced by a substantial 8.0-quart engine oil capacity across its available powertrains, with viscosity options spanning 0W-40, 5W-30, and 5W-40 to suit varying operating conditions. Owner feedback for this model year totals 75 complaints concentrated primarily in the fuel and propulsion system, accompanied by two recalls, placing it in a transitional zone within the Touareg's broader complaint history from 2004 to 2017. While the 2004 launch year saw a far more troubled 231 complaints — the highest in the model's recorded span — and the 2007 model year bottomed out at just 9, the 2005 sits meaningfully closer to the improvement curve than to the launch-year troubles, suggesting that early teething issues were beginning to settle though had not yet reached the relative stability seen a couple of years later.

Model year2019 2018 2017 2016 2015 2014 2013 2012 2005

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity8.0 qtOEM · verified

Engine oil type0W-40 / 5W-30 / 5W-40OEM · verified

Lug nut torque118 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 49 · 850 CCA battery, OE oil filter 077115562. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 49 · 850 CCAOEM · verified

Tire size255-60R17OEM · verified

Wheel / rim7.5-J inOEM · verified

OE service part numbers OEM · verified

Engine oil filter	077115562 alt 021115562A
Engine air filter	7L0129620
Fuel filter	7L0919679
Spark plug	101905615A alt 101905606A
Battery	000915089J alt 000915089BE
Front wiper blades	7L0998002A
Serpentine belt	077903137AB alt 022145933P
Thermostat	077121113D alt 022121113
Cabin air filter	7E0819631

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length	187 in
Overall width	76 in
Overall height	66.9 in
Wheelbase	111.8 in
Curb weight	5825 lb
Track (front / rear)	64.6 / 65 in
Weight distribution (front / rear)	52/48

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Touareg of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

6.3–9.8 sec0–60 mph (tested)quickest 6.30 sec — 2005 V10 TDI

Year	Trim / engine	0–60	¼ mile	HP	Drivetrain
2005	V10 TDI 4.9L V10	6.30 sec	14.60 sec	310 hp	AWD
2005	V6 3.2L V6	9.80 sec	17.30 sec	240 hp	AWD
2004	V10 TDI 5.0L Turbo Diesel V10	6.20 sec	14.70 sec	310 hp	AWD
2004	V10 TDI 5.0L Turbo Diesel V10	6.30 sec	14.80 sec	310 hp	AWD
2004	V8 4.2L V8	7.50 sec	15.70 sec	310 hp	AWD
2004	V8 4.2L V8	7.80 sec	15.70 sec	310 hp	AWD
2004	V8 4.2L V8	7.80 sec	15.80 sec	310 hp	AWD
2004	V8 4.2L V8	7.90 sec	15.55 sec	310 hp	AWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 8.0 qt of 0W-40 / 5W-30 / 5W-40 engine oil, Front: 75W- in the differential, DOT 4 brake fluid. Torque lug nuts to 118 ft-lbs. The firing order is 1-5-3-6-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission Fluid	ATF
Brake Fluid	DOT 4
Differential Gear Oil	Front: 75W-
Differential Gear Oil Capacity	2.1 Pints
Differential Gear Oil	Front: 75W-
Differential Gear Oil Capacity	2.5 Pints
Engine Coolant	USE G012ABG-A1 COOLANT
Engine Oil	0W-40 · 5W-30 · 5W-40

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs	96 inch lbs. ft-lbs
Intake Manifold to Engine Bolts	15 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	15 ft-lbs
Intake Manifold to Engine Bolts	7.4 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	18.4 ft-lbs
Intake Manifold to Engine Bolts	15 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	15 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs	17 ft-lbs

Chassis torques

Lug Nuts	118 ft-lbs
Transfer Case Fill Plug	18.0 ft-lbs
Transfer Case Drain Plug	18.0 ft-lbs

Ignition

Cylinder Firing Order

1-5-3-6-2-4

Battery & A/C

Refrigerant	R134a
Refrigerant Capacity	With one evaporator, 1.43-1.66; with second evaporator, 2.20-2.42. lbs
Oil Group	PAG
Oil Type	46
Oil Capacity	4.38-5.06 oz
Standard BCI Group Number	49
Standard BCI Cranking Performance	850 cca
Standard BCI Group Number	94R

Service checks

Pressure Test	---- psi
Radiator Cap Pressure Relief	---- psi
Thermostat Opening Temperature	----- °F
Injector Primary Resistance	14-20 ohms
Injector Primary Resistance	13-16 ohms
Engine Compression	145
Engine Compression	145

Brakes

Brake Application	WITH-FN 3
Torque Caliper to Bracket	18 ft-lbs
Torque to Knuckle	199 ft-lbs
Minimum Pad Thickness	Front: 0.079; Rear: 0.079 in
Brake Application	WITH-FN 3
Rotor Nominal Thickness From	1.161 in
Rotor Nominal Thickness To	1.161 in
Rotor Discard at or Under	1.004 in

Multi-step torque procedures OEM · verified

Camshaft Bearing/Carrier Cap Bolts or Studs — tightening sequence 1 stages

4 ft. lbs., Step 2: 45

4 ft. lbs

Camshaft Bearing/Carrier Cap Bolts or Studs — tightening sequence 1 stages

6 ft. lbs., Step 2: 90

6 ft. lbs

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

22 ft. lbs., Step 2: 90

22 ft. lbs

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

44 ft. lbs., Step 2: 90

44 ft. lbs

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

22 ft. lbs., Step 2: 90

22 ft. lbs

Cylinder Head — tightening sequence 4 stages

1	22 ft. lbs.	22 ft. lbs
2	36.9 ft. lbs.	36.9 ft. lbs
3	90 degrees	90 degrees
4	90

Cylinder Head — tightening sequence 4 stages

1	26 ft. lbs.	26 ft. lbs
2	44 ft. lbs.	44 ft. lbs
3	90 degrees.	90 degrees
4	90 degrees.	90 degrees

Cylinder Head — tightening sequence 4 stages

1	22 ft. lbs.	22 ft. lbs
2	44 ft. lbs.	44 ft. lbs
3	180 degrees.	180 degrees
4	180 degrees.	180 degrees

Engine Flywheel Bolts — tightening sequence 1 stages

44 ft. lbs., Step 2: 90

44 ft. lbs

Engine Flywheel Bolts — tightening sequence 1 stages

22 ft. lbs., Step 2: 90

22 ft. lbs

Engine Flywheel Bolts — tightening sequence 1 stages

37 ft. lbs., Step 2: 90

37 ft. lbs

Main Bearings — tightening sequence 1 stages

22 ft. lbs., Step 2: 180

22 ft. lbs

Main Bearings — tightening sequence 1 stages

26 ft. lbs., Step 2: 48 ft. lbs., Step 3: 108

26 ft. lbs

Oil Pump to Cylinder BLock Bolts/Studs — tightening sequence 1 stages

6 ft. lbs., Step 2: 90

6 ft. lbs

Oil Pump to Cylinder BLock Bolts/Studs — tightening sequence 1 stages

29 ft. lbs., Step 2: 65

29 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter at 5,000 mi; spark plugs every 60,000 mi.

At 5,000 mi	Engine Oil (drain & refill) · Engine Oil Filter (replace)
Every 10,000 mi	Battery (inspect) · Brake Hydraulic System (inspect fluid level) · Brake Shift Interlock Solenoid (inspect) · Brake System (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace)
At 20,000 mi	Engine Oil (drain & refill) · Engine Oil Filter (replace)
Every 20,000 mi	CV Joint Boot (inspect) · Cabin Air Filter (replace) · Door Stop (lubricate) · Engine Assembly (leak inspection) · Engine Coolant System (inspect fluid level) · Exhaust System (Complete) (inspect)
Every 40,000 mi	Accessory Drive Belt (inspect) · Active Suspension System (inspect) · Engine Air Filter Element (replace) · Exterior Lighting (inspect) · Final Drive (inspect fluid level) · Sunroof Assembly (inspect)
Every 60,000 mi	Spark Plugs (replace)
Every 80,000 mi	Timing Belt (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The federal record for this generation reveals a steep downward trend in complaints from the debut 2004 model (231 complaints) through the 2007 model (9 complaints), indicating Volkswagen aggressively addressed early production defects. The 2005 Touareg sits directly in this initial improvement arc, cutting the debut year's complaints down to 75 while reducing recalls to 2 and maintaining 2 investigations. For the 2005 model specifically, the Fuel/Propulsion System is the most flagged area with 12 complaints, followed by the Power Train (6), Seat Belts (5), and Tires (5), though the data does not specify the root causes for these failures. Encouragingly, the 2005 model records zero crash and fire complaints, and its 278 Technical Service Bulletins reflect a transitional figure between the 2004's 260 and the 2006's 331. Given its position as a transitional model that is significantly improved over the problematic 2004 but still carries higher complaint volumes than subsequent years, the 2005 Touareg is a moderate purchase risk that requires a rigorous pre-buy inspection focusing on the fuel and powertrain systems.

Open recalls

NHTSA campaigns

278

Service bulletins

Manufacturer communications

ODI investigations

Office of Defects Investigation

Owner complaints

0 involved a crash · 0 a fire

NHTSA crash-test rating federal NCAP · out of 5 stars

Rollover★★★★★

Owner complaints by model year NHTSA · this generation & adjacent

’04’05’06 ’07 ’11 ’12 ’13 ’14 ’15 ’16 ’17

Owner complaints filed with NHTSA, by component

All 75 complaints on record, top 8 components.

Fuel/Propulsion System12

Power Train6

Seat Belts5

Tires5

Electrical System4

Air Bags4

Fuel System, Gasoline3

Steering3

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

17V583000Fuel System, Gasoline:Delivery:Fuel PumpReported 20/09/2017

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2004-2007 Touareg vehicles. These gasoline-powered vehicles have a fuel filter flange that may crack, allowing fuel to leak. Remedy: Volkswagen will notify owners, and dealers will inspect the fuel filter flange for cracks, replacing the flange if cracks are found. If no cracks are found, a protective cover…

04V592000Seat BeltsReported 15/12/2004

CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, "OCCUPANT CRASH PROTECTION." ALL THREE REAR SEAT POSITIONS AND THE FRONT PASSENGER POSITION ARE EQUIPPED WITH… Remedy: DEALERS WILL PERMANENTLY INSTALL A 'CLIP' IN EACH OF THE TWO REAR OUTBOARD SEAT BELTS. THE CLIPS WILL PREVENT UNWANTED DEACTIVATION OF THE ALR MODE WITH CHILD SEAT INSTALLATIONS…

Technical service bulletins NHTSA · verified

Showing 5 of 278 bulletins on record with NHTSA.

Bulletin	Date	Component	Summary
V171901201285565	2023-08-21	Engine And Engine Cooling	Update to Volkswagen engine oil standards
V171901201285562	2023-05-30	Engine And Engine Cooling	Volkswagen Engine oil quality standards, update to attachments.
V171901201285560	2023-04-24	Engine And Engine Cooling	Engine oil quality standards, update to attachments.
V941901201152119	2022-12-12	Equipment	Update model year applicability to include 2023.
V271901201189422	2022-12-06	Electrical System	Battery testing and charging using special tools VAS6161 & GRX3000VAS Charger. Updated to…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420

Catalyst system efficiency below threshold — Bank 1

P0300

Random / multiple cylinder misfire detected

P0171

System too lean — Bank 1

P0455

Evaporative emission system leak detected — large leak

P0128

Coolant thermostat below regulating temperature

P0442

Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN

Decode a VIN to confirm the transmission and build data for a specific Touareg. OEM

Build data

Plant, GVWR class, engine and body data for any 17-character VIN.

Recalls

Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 49 battery Vehicles taking 8.0 qt Engine oil filter 077115562 Engine air filter 7L0129620 Fuel filter 7L0919679 Spark plug 101905615A

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBs OBD-II trouble codes Torque specifications Maintenance schedules Fluid capacities & specs

Frequently asked

How much oil does the 2005 Touareg take?

8.0 qt of 0W-40, 5W-30 OR 5W-40 MEETING VW SPECIFICATION 502.00, per the factory manual.

Does the 2005 Touareg have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.

2005 Volkswagen Touareg

Quick specs

Fitment & sizes

OE service part numbers OEM · verified

Full specifications

Dimensions & weight NHTSA vPIC

Performance & power Independent road tests

Service quick specs OEM factory data

Lubricants & capacities

Engine torques

Chassis torques

Ignition

Battery & A/C

Service checks

Brakes

Multi-step torque procedures OEM · verified

Factory maintenance schedule OEM · verified

Reliability & federal safety record

Owner complaints filed with NHTSA, by component

Recalls NHTSA · verified

Technical service bulletins NHTSA · verified

Common OBD-II trouble codes

VIN tools

Vehicles with shared specs

Reference guides

Related vehicles

Other years

Frequently asked