VolkswagenEurovan (7DH)1996Overview/volkswagen/eurovan-7dh/1996/base/

1996 Volkswagen Eurovan (7DH)

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 Eurovan (7DH).

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Lug nut torque118 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 97R · 575 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 97R · 575 CCAOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length186.6 in
Overall width72.4 in
Overall height77.6 in
Wheelbase115 in
Curb weight4718 lb
Track (front / rear)61.8 / 60.6 in

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

Torque lug nuts to 118 ft-lbs, the oil drain plug to 30.0 ft-lbs. The firing order is 1-2-4-5-3. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Engine CoolantETHYLENE GLYCOL
Power Steering FluidUSE VW. PART NO. G002000

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs11 ft-lbs
Crankshaft Pulley and/or Damper Bolts340 ft-lbs
Exhaust Manifold to Cylinder Head BoltsM6: 7 ft-lbs, M8: 18 ft-lbs, M10: 30 ft-lbs
Main Bearings48 ft-lbs
Engine Oil Pan Drain Plug30.0 ft-lbs

Chassis torques

Lug Nuts118 ft-lbs
Front Wheel Hub111 ft-lbs

Ignition

Cylinder Firing Order1-2-4-5-3
Spark Plug ManufacturerVW
Spark Plug Gap0.031 in
Spark Plug Torque22.0 ft-lbs

Battery & A/C

Standard BCI Group Number97R
Standard BCI Cranking Performance575 cca
Standard BCI Group Number97R
Standard BCI Cranking Performance575 cca

Service checks

Injector Primary Resistance15-20 ohms
Engine Oil Pressure29 psi
Engine Oil Pressure RPM2000 rpm
Intake Valve LashHydraulic in
Exhaust Valve LashHydraulic in

Brakes

Wheel Application15 inch WHEELS
Torque Caliper to Bracket18 ft-lbs / 25 ft-lbs
Torque to Knuckle206 ft-lbs / 125 ft-lbs / 261 ft-lbs
Minimum Pad ThicknessFront: 0.079; Rear: 0.039 in
Wheel Application15 inch WHEELS
Rotor Runout Limit0.003 in
Rotor Nominal Thickness From0.945 in
Rotor Nominal Thickness To0.945 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
122 ft. lbs., Step 2: 9022 ft. lbs
Cylinder Head — tightening sequence 4 stages
130 ft. lbs.30 ft. lbs
244 ft. lbs.44 ft. lbs
390 degrees.90 degrees
490 degrees.90 degrees
Engine Flywheel Bolts — tightening sequence 1 stages
144 ft. lbs., Step 2: 9044 ft. lbs

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Eurovan (7DH). OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
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Vehicles with shared specs

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Reference guides

Cross-vehicle references for the kinds of data on this page.