ToyotaRAV42004Overview/toyota/rav4/2004/base/

2004 Toyota RAV4

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 RAV4.

Body SUVTransmission Automatic 4-spd

The 2004 Toyota RAV4 is an SUV with an automatic 4-speed transmission, an engine specified for 4 quarts of 5W-30 API oil, and EPA fuel economy ratings of 21/27/23 mpg. Within the RAV4's 1994-2025 complaint history, the 2004 model's 153 owner complaints and two recalls sit well below the 2007 peak of 1,002 complaints yet far above the 1995 low of one complaint. That middle position makes the 2004 RAV4 a useful reference point: it is neither the most troubled year in the nameplate's record nor the cleanest, with air bags standing out as the top reported concern.

Model year202520242023202220212020201920182004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque76 ft-lbsOEM · verified
EPA fuel economy21/27/23 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 24F · 585 CCA battery, OE oil filter 90915YZZF1. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 24F · 585 CCAOEM · verified
Tire size215-70R16: Steel WheelOEM · verified
Wheel / rim7-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter90915YZZF1
Engine air filter1780128010
Fuel filter2330028040 alt 2321774021
Spark plug9008091180
Front wiper blades8521253051 alt 8522260211
Serpentine belt90916A2012 alt 9091602596
Thermostat90916A3003 alt 1632562010
Cabin air filter885685201083

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Dimensions & weight NHTSA vPIC

Overall length161.4 in
Overall width68.5 in
Overall height66.5 in
Wheelbase98 in
Curb weight3000 lb
Track (front / rear)59.4 / 59.1 in
Weight distribution (front / rear)57/43

Ratings & economy EPA / vPIC

EPA city / highway / combined21 / 27 / 23 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the RAV4 of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

9.3 sec0–60 mph (tested)quickest 9.30 sec — 2004 SUV
YearTrim / engine0–60¼ mileHPDrivetrain
2004SUV 2.4L I-49.30 sec17.20 sec161 hpAWD
2005SUV 2.4L I-47.80 sec16.10 sec161 hpAWD
2002SUV 2.0L I-48.90 sec16.90 sec148 hpAWD
2001SUV 2.0L I-48.60 sec16.40 sec148 hpAWD
2001SUV 2.0L I-410.20 sec17.70 sec148 hpAWD
2001SUV 2.0L I-410.40 sec17.60 sec148 hpFWD
2001SUV 2.0L I-410.50 sec18.00 sec148 hpAWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4 qt of 5W-30 API engine oil, 80W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque lug nuts to 76 ft-lbs, the oil drain plug to 27.0 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity1.9 Pints
Engine Oil5W-30 · API
Engine Oil Capacity4 qt
Manual Transmission Fluid75W-90 · GL-4 · GL-5
Manual Transmission Fluid Capacity3.6
Manual Transmission Fluid75W-90 · GL-4 · GL-5

Engine torques

Engine Oil Pan Drain Plug27.0 ft-lbs

Chassis torques

Lug Nuts76 ft-lbs
Transfer Case Fill Plug36.0 ft-lbs
Transfer Case Drain Plug36.0 ft-lbs
Front Wheel Hub159 ft-lbs
Rear Wheel Hub159 ft-lbs
Front Wheel Hub159 ft-lbs
Rear Wheel Hub159 ft-lbs
Front Wheel Hub159 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)50 rpm
Ignition Timing4-17 degrees
Ignition Timing Reference RPMIdle rpm

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.25-1.38 lbs
Oil GroupPAG
Oil Type46
Oil Capacity4.50 oz
Standard BCI Group Number24F
Standard BCI Cranking Performance585 cca

Service checks

Injector Primary Resistance11.6-12.4 @ 68 degreesF ohms
Injector Primary Resistance12-16 na ohms

Brakes

Brake ApplicationWITH REAR DISC / WITH STANDARD
Torque Caliper to Bracket20 ft-lbs
Torque to Knuckle78 ft-lbs
Minimum Pad ThicknessFront: 0.039; Rear: 0.039 in
Minimum Shoe Thickness0.039 in
Brake ApplicationWITH REAR DISC / WITH STANDARD
Rotor Runout Limit0.0039 in / 0.002 in
Rotor Nominal Thickness From0.354 in / 0.984 in

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 60,000 mi; coolant every 50,000 mi. The big-interval services (every 50,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miAccessory Drive Belt (inspect) · Brake Line (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Differential (inspect fluid level) · Engine Coolant System (inspect fluid level)
Every 30,000 miAir Conditioning Condenser (inspect) · Cabin Air Filter (replace) · Engine Air Filter Element (replace) · Fuel Evaporative Emission Control System Lines (inspect) · Fuel Line (inspect) · Fuel Tank (inspect)
Every 50,000 miEngine Coolant System (drain, flush & refill)
At 60,000 miAccessory Drive Belt (inspect)
Every 60,000 miEngine Valves (inspect valve lash) · Spark Plugs (replace)
At 100,000 miEngine Coolant System (drain, flush & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

In the federal record, the 2004 RAV4 logged 153 complaints, 2 recalls, no investigations and 135 TSBs. This complaint total is markedly lower than the peak years of 2001‑2002 (323 and 555 complaints) and also below the 2003 figure of 326, indicating a downward trend after the early‑generation surge. Compared with the following year, 2005 complaints dropped slightly to 141 while recalls rose to five, showing that the 2004 model sits between a period of high complaint volume and a later increase in recall activity. Investigations remained absent for 2003‑2005, and TSB counts were 135 in 2001, 106 in 2003, and 135 in 2004, reflecting modest variation rather than a sharp change. Overall, the 2004 year reflects an improvement in complaint frequency relative to its immediate predecessors, though it is not free of recall actions. Consequently, for a buyer seeking a used RAV4 with fewer reported complaints than the worst years of this generation, the 2004 model presents a reasonable option.

2
Open recalls
NHTSA campaigns
135
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
153
Owner complaints
16 involved a crash · 4 a fire

Owner complaints filed with NHTSA, by component

All 153 complaints on record, top 8 components.

Air Bags44
Power Train17
Engine & Engine Cooling15
Vehicle Speed Control11
Engine9
Visibility7
Electrical System6
Visibility/Wiper4

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

19V741000Air Bags:Frontal:Passenger Side:Inflator ModuleReported 17/10/2019

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012… Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front…

15V284000Air Bags:Frontal:Driver Side:Inflator ModuleReported 13/05/2015

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage… Remedy: Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota will notify owners, and dealers will replace the driver's…

Technical service bulletins NHTSA · verified

Showing 5 of 135 bulletins on record with NHTSA.

BulletinDateComponentSummary
T-SB-0035-24 Rev22024-12-06StructureAcid rain results from rainwater or other airborne moisture that become acidic due to…
T-SB-0038-24 Rev22024-12-06StructureTo prevent brake rotor rust from forming during transportation and storage, wheel film…
T-SB-0039-24 Rev22024-12-06StructureThe condition known as acid rain is caused by airborne chemicals or particles in the…
T-SB-0061-23 Rev22024-12-05StructureToyota vehicles are currently protected with RapgardTM protective film designed to…
T-SB-0062-23 Rev22024-12-03StructureVehicles may occasionally be subjected to contamination by airborne iron particles shed…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific RAV4. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 RAV4 take?

4 qt of 5W-30 API, per the factory manual.

Does the 2004 RAV4 have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the RAV4 get?

EPA figures are 21 city / 27 highway / 23 combined mpg.