MitsubishiMontero Sport20003.5L/mitsubishi/montero-sport/2000/3-5l/

2000 Mitsubishi Montero Sport — 3.5L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2000 Montero Sport 3.5L.

Engine 3.5LTransmission Automatic 4-spd

Powered by a 3.5L engine and 4-spd Automatic transmission, the 2000 Mitsubishi Montero Sport 3.5L requires 4.9 qt of 10W-30 / 5W-30 API oil and returns EPA estimates of 15/19/16 mpg. Within the model's 1998-2009 complaint history, this specific year accumulates 98 total owner complaints focused primarily on Structure alongside a single recall. This data places the 2000 model year between the generation's peak of 245 complaints in 2001 and the minimum of 1 in 2009, framing its structural issues within the broader reliability timeline.

Model year20042003200220001999

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.9 qtOEM · verified
Engine oil type10W-30 / 5W-30 APIOEM · verified
Lug nut torque72-87 ft-lbsOEM · verified
EPA fuel economy15/19/16 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 25 · 520 CCA battery, OE oil filter MZ690116. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 25 · 520 CCAOEM · verified
Tail / brake / turnHEADOEM · verified
Tire sizeP235-75R15OEM · verified
Wheel / rim6-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filterMZ690116
Engine air filterMR571471 alt MZ690196
Fuel filterMR239580
Spark plugMD361067 alt MD372553
Front wiper bladesMR300877 alt MR300876
Serpentine beltMD363022 alt 7814A030
Thermostat1305A239

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 4-spd

Ratings & economy EPA / vPIC

EPA city / highway / combined15 / 19 / 16 mpg
DrivetrainRear-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent published road-test results.

10.1 sec0–60 mph (tested)quickest 10.10 sec — 2000 Limited
200 hpHorsepower (as tested)
230 lb-ftTorque (as tested)
YearTrim / engine0–60¼ mileHPDrivetrain
2000Limited 3.5L V610.10 sec17.50 sec200 hp4x4

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.9 qt of 10W-30 / 5W-30 API engine oil, DOT 3 · DOT 4 brake fluid. Torque lug nuts to 72-87 ft-lbs, the oil drain plug to 29.0 ft-lbs. The firing order is 1-2-3-4-5-6.

Lubricants & capacities

Brake FluidDOT 3 · DOT 4
Engine Oil10W-30 · API · 5W-30
Engine Oil Capacity4.9 qt
Power Steering FluidGenuine Mitsubishi PS fluid
Power Steering FluidUse Mitsubishi PS fluid

Engine torques

Camshaft Bearing/Carrier Cap Bolts or StudsTighten in 2
Crankshaft Pulley and/or Damper Bolts134 ft-lbs
Cylinder Head Steps3 steps in sequence: Final torque; 80 ft-lbs
Engine Flywheel Bolts54 ft-lbs
Intake Manifold to Engine Bolts16 ft-lbs
Exhaust Manifold to Cylinder Head Bolts33 ft-lbs
Main Bearings54 ft-lbs
Engine Oil Pan Drain Plug29.0 ft-lbs

Chassis torques

Lug Nuts72-87 ft-lbs
Transfer Case Fill Plug21.0-25.0 ft-lbs
Transfer Case Drain Plug21.0-25.0 ft-lbs

Ignition

Cylinder Firing Order1-2-3-4-5-6
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)100 rpm
Spark Plug Gap0.039-0.0.043 in
Spark Plug Torque15.0-21.0 ft-lbs
Ignition Timing5, Not adjustable degrees
Ignition Timing Acceptable Variance3 degrees

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.44-1.50 lbs
Oil GroupPAG
Oil Type56
Oil Capacity5.70 oz
Standard BCI Group Number25
Standard BCI Cranking Performance520 cca
Optional BCI Group Number24

Service checks

Pressure Test23 psi
Radiator Cap Pressure Relief11-15 psi
Thermostat Opening Temperature187-193 °F
Regulated Fuel System Pressure (Without Vacuum)47.0-50.0 psi
Regulated Fuel System Pressure (With Vacuum)38.0 psi
Engine Compression171 minimum PSI. 14 maximum variation PSI.
Engine Compression127-171 psi
Engine Oil Pressure11.4-11.6 psi

Brakes

Brake ApplicationWITH REAR DISC / WITH STANDARD
Torque Caliper to Bracket32 ft-lbs / 55 ft-lbs
Torque to Knuckle93 ft-lbs / 65 ft-lbs
Minimum Pad ThicknessFront: 0.080; Rear: 0.080 in
Minimum Shoe Thickness0.039 in
Brake ApplicationWITH REAR DISC / WITH STANDARD
Rotor Runout Limit0.0031 in / 0.0024 in
Rotor Nominal Thickness From0.709 in / 0.945 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
125 ft. lbs., Step 2: 9025 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 60,000 mi.

Every 7,500 miBrake Hydraulic System (inspect fluid level) · Clutch Master Cylinder (inspect fluid level) · Engine Oil (drain & refill) · Engine Oil Filter (replace) · Power Steering System (inspect) · Tire & Wheel Assembly (rotate)
Every 15,000 miAxle Shaft Oil Seal (inspect) · Brake Linings (inspect) · CV Joint Boot (inspect)
Every 30,000 miAccessory Drive Belt (inspect) · Brake Drum Assembly (inspect) · Brake System (inspect) · Differential (inspect fluid level) · Drive Axle Assembly (drain & refill) · Driveshaft U-Joint (inspect)
Every 60,000 miFuel Evaporative Emission Control System (inspect) · Fuel Line (inspect) · Fuel Tank (inspect) · Fuel Tank Filler Cap (inspect) · Spark Plug Wires (replace) · Timing Belt (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2000 Mitsubishi Montero Sport sits at the inflection point of a clear reliability arc: complaints more than double from 40 in 1999 to 98 in 2000, then surge again to 245 in 2001 (the generation's peak, which also carries 6 recalls and 162 TSBs), before tapering to 61 in 2002 and just 5 by 2004. By raw count, 2000 itself is moderate—one recall, no investigations, and 83 TSBs—but it is the first year in which the upward trajectory is unmistakable, suggesting that durability problems were emerging rather than absent. The complaint breakdown reinforces this concern: the top areas—Structure (14), Power Train (12), Suspension (10), and Service Brakes (9)—are exactly the categories that would explain why 2001's totals spike so dramatically, and the 18 crash-related complaints indicate that some of these failures had safety consequences, even though the data does not specify a single unifying root cause. Compared with the calmer 1998–1999 cars and the clearly improved 2002–2004 models, the 2000 Montero Sport is a transitional, "early-warning" year in this generation. For a used buyer, that means the 2000 is not the worst choice in the lineup, but it is notably riskier than 1998–1999 examples of the same generation and warrants a pre-purchase inspection focused specifically on structural integrity, transmission behavior, suspension components, and brake hydraulics.

1
Open recalls
NHTSA campaigns
83
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
98
Owner complaints
18 involved a crash · 1 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 98 complaints on record, top 8 components.

Structure14
Power Train12
Suspension10
Service Brakes, Hydraulic9
Air Bags8
Steering6
Engine & Engine Cooling6
Vehicle Speed Control4

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

01V027000Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And FittingsReported 05/02/2001

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH 3.5L ENGINES. THESE VEHICLES DO NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 106, "BRAKE HOSES." THESE VEHICLES ARE EQUIPPED WITH NONCOMPLIANT BRAKE VACUUM… Remedy: DEALERS WILL REPLACE THE VACUUM HOSE. OWNER NOTIFICATION BEGAN FEBRUARY 15, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT…

Technical service bulletins NHTSA · verified

Showing 5 of 83 bulletins on record with NHTSA.

BulletinDateComponentSummary
DEALER LETTER2023-07-21EquipmentThis is a Dealer Letter sent to dealers informing that Mitsubishi Technical Training has…
TSB-23-00-0042023-04-24StructureThis Technical Service Bulletin provides instructions and material safety data sheets for…
TSB-23-00-0012023-04-24EquipmentThis Technical Service Bulletin reviews the regulations that require a label showing the…
DEALER LETTER2023-04-21EquipmentThis is a Dealer Letter sent to dealers informing that Mitsubishi Technical Training has…
TSB-22-54-0032022-04-07Exterior LightingThis Technical Service Bulletin was sent to dealers to explain the difference between…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Montero Sport. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2000 Montero Sport 3.5L take?

4.9 qt of ABOVE 0 degreesF 10W-30 SL API, BELOW 100 degreesF 5W-30 SL API, per the factory manual.

Does the 2000 Montero Sport have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 3.5L get?

EPA figures are 15 city / 19 highway / 16 combined mpg.