MitsubishiLancer Evolution20042.0L/mitsubishi/lancer-evolution/2004/2-0l/

2004 Mitsubishi Lancer Evolution — 2.0L

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 Lancer Evolution 2.0L.

Body PASSENGER CAREngine 2.0LTransmission Manual 5-spd

The 2004 Mitsubishi Lancer Evolution arrives as a passenger car built around a 2.0-liter engine paired exclusively with a five-speed manual transmission, delivering EPA ratings of 16 mpg city and 23 mpg highway. Within the model’s 2004–2015 complaint history, this inaugural year stands at the opposite extreme from the trouble-prone 2010 model, carrying just two documented owner grievances—primarily concerning visibility and equipment—and a single recall campaign. That scarcity of reported issues marks the 2004 Evolution as the most reliable vintage in its twelve-year span, offering researchers a baseline of mechanical stability against which subsequent model years are measured.

Model year201420132012201120102009200820062004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Lug nut torque65-80 ft-lbsOEM · verified
EPA fuel economy16/23/19 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 35 · 520 CCA battery, OE oil filter MZ690072. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 35 · 520 CCAOEM · verified
Tail / brake / turnSTOPOEM · verified
Tire sizeP185-65R14OEM · verified
Wheel / rim5.5-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filterMZ690072
Engine air filterMR552951
Fuel filterMN135454 alt MR571545
Spark plugMS851728 alt MS851357
Front wiper bladesMZ693015 alt 8250A536
Serpentine belt4451A106 alt 4451A107
ThermostatMD337408 alt MN143463
Cabin air filterMR398288

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionManual 5-spd

Dimensions & weight NHTSA vPIC

Overall length180.7 in
Overall width66.9 in
Overall height53.9 in
Wheelbase102.4 in
Curb weight2657 lb
Track (front / rear)57.1 / 57.1 in
Weight distribution (front / rear)62/38

Ratings & economy EPA / vPIC

EPA city / highway / combined16 / 23 / 19 mpg
Drivetrain4-Wheel or All-Wheel Drive
Passenger volume94 cu ft
Cargo volume11 cu ft
Recommended fuelPremium Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent published road-test results.

4.4–5.0 sec0–60 mph (tested)quickest 4.40 sec — 2004 RS Sedan
271 hpHorsepower (as tested)
273 lb-ftTorque (as tested)
YearTrim / engine0–60¼ mileHPDrivetrain
2004RS Sedan 2.0L Turbo I-44.40 sec13.20 sec271 hpAWD
2004RS Sedan 2.0L Turbo I-44.80 sec13.50 sec271 hpAWD
2004VIII Sedan 2.0L Turbo I-45.00 sec13.50 sec271 hpAWD
2003Sedan 2.0L Turbo I-44.60 sec13.10 sec271 hpAWD
2003Sedan 2.0L Turbo I-45.00 sec13.60 sec271 hpAWD
2003Sedan 2.0L Turbo I-45.00 sec13.80 sec271 hpAWD
2003Sedan 2.0L Turbo I-45.40 sec14.20 sec271 hpAWD
2003Sedan 2.0L Turbo I-45.40 sec14.09 sec271 hpAWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine DOT 3 · DOT 4 brake fluid. Torque lug nuts to 65-80 ft-lbs, the oil drain plug to 29.0 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Automatic Transmission FluidMitsubishi Diamond Queen SP-III
Automatic Transmission Fluid Capacity8.1
Brake FluidDOT 3 · DOT 4
Differential Gear Oil Capacity1.3 Pints
Engine CoolantETHYLENE GLYCOL
Manual Transmission Fluid75W-80 · GL-4
Manual Transmission Fluid Capacity4.7
Power Steering FluidGenuine Mitsubishi PS fluid

Engine torques

Camshaft Bearing/Carrier Cap Bolts or StudsDOHC: 14 ft-lbs; SOHC:
Crankshaft Pulley and/or Damper Bolts15-21 ft-lbs
Engine Flywheel Bolts98 ft-lbs
Engine Oil Pan Drain Plug29.0 ft-lbs

Chassis torques

Lug Nuts65-80 ft-lbs
Transfer Case Fill Plug23.0-25.0 ft-lbs
Transfer Case Drain Plug23.0-25.0 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2
Spark Plug Torque13.0 ft-lbs
Ignition Timing5, Not adjustable degrees
Ignition Timing Acceptable Variance3 degrees
Ignition Timing Reference RPMIdle rpm

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.06-1.15 lbs
Oil GroupPAG
Oil Type46
Oil Capacity2.0 L
Standard BCI Group Number35
Standard BCI Cranking Performance520 cca

Service checks

Engine Compression164-226 psi
Engine Compression164-225 psi
Engine Oil Pressure4.3 psi @ Idle, 43-100 psi @ 3500 rpm psi
Intake Valve LashHydraulic in
Exhaust Valve LashHydraulic in

Brakes

Torque Caliper to Bracket89-111 ft-lbs
Torque to Knuckle66-80 ft-lbs / 52-65 ft-lbs
Torque Caliper to Bracket74
Torque to Knuckle66-80 ft-lbs
Minimum Pad ThicknessFront: 0.080; Rear: 0.080 in
Minimum Shoe Thickness0.039 in
Rotor Nominal Thickness From1.26 in / 0.87 in
Rotor Nominal Thickness To1.26 in / 0.87 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
115 ft. lbs., Step 2: 90-9415 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the spark plugs every 60,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 30,000 miAccessory Drive Belt (inspect) · Brake Drum Assembly (inspect) · Drive Belt (replace) · Engine Coolant System (drain, flush & refill) · Fuel Line (inspect) · Transmission Assembly (inspect fluid level)
Every 60,000 miFuel Evaporative Emission Control System (inspect) · Spark Plug Wires (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2004 Mitsubishi Lancer Evolution sits at the very beginning of this generation's federal record with just 2 complaints, 1 recall, and 31 TSBs — the lowest or near-lowest figures across every category in the dataset. From this quiet baseline, complaints climb steadily through 2005 (16) and 2006 (34), dip to zero in 2007, then surge dramatically to a peak of 79 complaints and 7 recalls in 2010, with TSBs more than quadrupling from 31 to 131 over that same span. This arc suggests that issues accumulated across the generation rather than being concentrated at launch, with the heaviest problem density appearing in the 2008–2011 window. The 2004's two complaints cover Visibility/Equipment and Suspension, with zero crash or fire complaints recorded; the data does not specify root causes for any of these entries. Taken together, the 2004 model year represents the calmest point in a generation that grew progressively more burdened by federal complaints and recalls over time, making it a comparatively attractive used buy — provided a pre-purchase inspection addresses the suspension area flagged in the limited complaint record.

1
Open recalls
NHTSA campaigns
31
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
2
Owner complaints
0 involved a crash · 0 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 2 complaints on record, top 2 components.

Visibility,Equipment1
Suspension1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

16V458000Suspension:Front:Control Arm:Lower ArmReported 23/06/2016

Mitsubishi Motors North America, Inc. (MMNA) is recalling certain model year 2002-2007 Lancer, 2004 Lancer Wagon, 2003-2006 Lancer Evolution, 2003-2006 Outlander and 2007-2013 Outlander V-6 vehicles originally sold in… Remedy: MMNA will notify owners, and dealers will inspect the front cross members. Depending on the level of existing corrosion, either a sealing/anti-corrosion agent will be applied or…

Technical service bulletins NHTSA · verified

Showing 5 of 31 bulletins on record with NHTSA.

BulletinDateComponentSummary
DEALER LETTER2023-07-21EquipmentThis is a Dealer Letter sent to dealers informing that Mitsubishi Technical Training has…
SR-18-005REV2023-06-23Air BagsThis is a revised Safety Recall bulletin sent to dealers informing them of new Takata…
SR-17-004REV2023-06-23Air BagsThis is a revised Safety Recall bulletin sent to dealers informing them of new Takata…
TSB-23-00-0042023-04-24StructureThis Technical Service Bulletin provides instructions and material safety data sheets for…
TSB-23-00-0012023-04-24EquipmentThis Technical Service Bulletin reviews the regulations that require a label showing the…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Lancer Evolution. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

Does the 2004 Lancer Evolution have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 2.0L get?

EPA figures are 16 city / 23 highway / 19 combined mpg.