LexusES3002002Overview/lexus/es300/2002/base/

2002 Lexus ES300

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 ES300.

Body PASSENGER CARTransmission Automatic 5-spd

The 2002 Lexus ES300 is a passenger car equipped with an automatic 5-spd transmission and an engine requiring 5 qt of 5W-30 API oil to achieve 18/27/21 mpg EPA estimates. Within the model's history covering 1990 to 2005, this specific year records the highest total owner complaints at 186, with the Power Train identified as the top complaint area alongside 2 recalls. This data positions the 2002 model at the peak of the complaint history, distinguishing it from the lowest year of 2005 which registered only 1 complaint.

Model year200320022001200019991998199719961995

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque76 ft-lbsOEM · verified
EPA fuel economy18/27/21 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 35 · 360 CCA battery, OE oil filter 90915YZZD1. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 35 · 360 CCAOEM · verified
Tail / brake / turnOFFOEM · verified
Tire sizeP215-60VR16OEM · verified
Wheel / rim6.5-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter90915YZZD1
Engine air filter17801YZZ01
Fuel filter233000A020 alt 232170C010
Spark plug9008091180
Front wiper blades852220R040 alt 8521253061
Serpentine belt9008091212 alt 9936631040
Thermostat90916A3003 alt 1632562010

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 5-spd

Ratings & economy EPA / vPIC

EPA city / highway / combined18 / 27 / 21 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5 qt of 5W-30 API engine oil. Torque lug nuts to 76 ft-lbs. The firing order is 1-2-3-4-5-6.

Lubricants & capacities

Engine Oil5W-30 · API
Engine Oil Capacity5 qt

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs12 ft-lbs
Crankshaft Pulley and/or Damper Bolts243 ft-lbs
Engine Flywheel Bolts61 ft-lbs

Chassis torques

Lug Nuts76 ft-lbs
Front Wheel Hub217 ft-lbs

Ignition

Cylinder Firing Order1-2-3-4-5-6
Curb Idle Speed (No Load)600 rpm
Curb Idle Speed Variance (No Load)50 rpm
Spark Plug Gap0.039-0.0.043 in
Spark Plug Torque13.0 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.10-1.32 lbs
Oil GroupPAG
Oil Type46
Standard BCI Group Number35
Standard BCI Cranking Performance360 cca
Optional BCI Group Number24F
Optional BCI Cranking Performance585 cca

Service checks

Injector Primary Resistance13.4-14.2 @ 68 degreesF ohms
Engine Compression145-218. 14 maximum variation PSI.
Engine Oil Pressure4.3 psi @ Idle, 43-78 psi @ 3000 rpm psi
Intake Valve Lash0.006-0.010 in
Exhaust Valve Lash0.010-0.014 in

Brakes

Torque Caliper to Bracket79 ft-lbs / 25 ft-lbs
Torque to Knuckle76 ft-lbs / 46 ft-lbs
Minimum Pad ThicknessFront: 0.039; Rear: 0.040 in
Rotor Runout Limit0.002 in / 0.0059 in
Rotor Nominal Thickness From1.102 in / 0.472 in
Rotor Nominal Thickness To1.102 in / 0.472 in
Rotor Discard at or Under1.024 in / 0.413 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
118 ft. lbs., Step 2: 9018 ft. lbs
Main Bearings — tightening sequence 1 stages
116 ft. lbs., Step 2: 9016 ft. lbs
Oil Pump to Cylinder BLock Bolts/Studs — tightening sequence 1 stages
110MM Bolts14 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs at 120,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miAccessory Drive Belt (inspect) · Axle Shaft Oil Seal (inspect) · Body Latches, Locks & Hinges (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Cabin Air Filter (replace)
Every 30,000 miBrake Hydraulic System (drain, refill & bleed) · Engine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Fuel Line (inspect) · Fuel Tank (inspect)
At 60,000 miAccessory Drive Belt (inspect)
Every 60,000 miEngine Valves (inspect valve lash) · Fuel Evaporative Canister (inspect)
Every 90,000 miTiming Belt (replace)
At 120,000 miSpark Plugs (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 Lexus ES300 is the clear high-water mark for complaints in the federal record, posting 186 — nearly five times the 39 logged in 2001 and well above 2003's 140 — along with 2 recalls, 4 open investigations, and 108 TSBs, the highest TSB count of any year shown. Against the broader 1990–2003 arc, where annual complaints mostly oscillated between 10 and 67, 2002 represents an abrupt, isolated spike rather than a gradual climb, and 2003 is the only adjacent year that even approaches it before the record falls to a single complaint in 2005. The 2002 complaint mix is heavily concentrated in Power Train (45) and Vehicle Speed Control (39) — the two categories that almost certainly account for much of the 45 crash-related and 10 fire-related filings, though the data does not specify a confirmed root cause. The 4 investigations tied with 2003 for the highest of any year, reinforcing that this model year attracted unusual regulatory scrutiny relative to the otherwise clean early-1990s cohort. On balance, 2002 is a year to approach with caution — it is the worst on record for this nameplate and sits at the peak of an unresolved two-year investigation arc, so any purchase should be conditioned on a pre-purchase inspection of the transmission and throttle systems, and risk-averse buyers would be better served by a 1999–2001 example with materially fewer recorded complaints.

2
Open recalls
NHTSA campaigns
108
Service bulletins
Manufacturer communications
4
ODI investigations
Office of Defects Investigation
186
Owner complaints
45 involved a crash · 10 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 186 complaints on record, top 8 components.

Power Train45
Vehicle Speed Control39
Electrical System8
Exterior Lighting7
Service Brakes, Hydraulic7
Engine & Engine Cooling6
Unknown Or Other6
Engine5

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 2 campaigns on record for this vehicle.

01V372000Air Bags:FrontalReported 11/12/2001

VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH A THREE-SPOKE STYLE STEERING WHEEL. DURING AIR BAG DEPLOYMENT, IT IS POSSIBLE THAT THE BOTTOM SEAM OF THE FRONT DRIVER'S SIDE AIR BAG MODULE COVER (HORN PAD) COULD… Remedy: DEALERS WILL REPLACE THE DRIVER'S SIDE AIR BAG MODULE. OWNER NOTIFICATION BEGAN DECEMBER 28, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE…

01V371000Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And FittingsReported 11/12/2001

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE LEFT FRONT BRAKE TUBE MAY HAVE BEEN DEFORMED PRIOR TO VEHICLE DELIVERY DUE TO IMPROPER INSTALLATION OF A COIL SPRING SPACER THAT WAS INSTALLED TO PREVENT DAMAGE TO THE… Remedy: DEALERS WILL INSPECT THE FRONT BRAKE LINE AND, IF NECESSARY, REPLACE THE LINE. OWNER NOTIFICATION BEGAN JANUARY 1, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON…

Technical service bulletins NHTSA · verified

Showing 5 of 108 bulletins on record with NHTSA.

BulletinDateComponentSummary
L-SB-0020-242024-04-19StructureVehicles may occasionally be subjected to contamination by airborne iron particles shed…
L-SB-0021-242024-04-19StructureLexus vehicles are currently protected with RapgardTM protective film designed to protect…
L-SB-0022-242024-04-19StructureAcid rain results from rainwater or other airborne moisture that become acidic due to…
L-SB-0024-242024-04-19StructureThe condition known as acid rain is caused by airborne chemicals or particles in the…
L-SB-0020-242024-04-19StructureVehicles may occasionally be subjected to contamination by airborne iron particles shed…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific ES300. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 ES300 take?

5 qt of 5W-30 API, per the factory manual.

Does the 2002 ES300 have open recalls?

NHTSA lists 2 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the ES300 get?

EPA figures are 18 city / 27 highway / 21 combined mpg.