HondaInsight2002Overview/honda/insight/2002/base/

2002 Honda Insight

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Insight.

Body PASSENGER CARTransmission Automatic (variable gear ratios)

The 2002 Honda Insight is a passenger‑car hybrid that sits on a compact platform powered by a mild‑hybrid powertrain, offering an EPA rating of 45/49/47 mpg in city, highway, and combined driving. Its automatic transmission features variable gear ratios, and the engine requires 2.6 quarts of 0W‑20 API oil for optimal operation. Within Honda’s broader reliability record, the Insight earned only 24 total owner complaints in 2002—making it one of the lower‑complaint models of that decade—and the single recall that year underscored the manufacturer’s focus on safety rather than performance. In the context of the model’s overall complaint history (2000‑2022), the 2002 year sits near the bottom of the low‑complaint range, suggesting a period of solid reliability that remains a benchmark for subsequent hybrid models.

Model year202220212020201920142013201220112002

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity2.6 qtOEM · verified
Engine oil type0W-20 APIOEM · verified
Lug nut torque80 ft-lbsOEM · verified
EPA fuel economy45/49/47 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 51 · 270 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 51 · 270 CCAOEM · verified
Tire sizeP165-65SR14OEM · verified
Wheel / rimN/A inOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic (variable gear ratios)

Dimensions & weight NHTSA vPIC

Overall length155.1 in
Overall width66.9 in
Overall height53.5 in
Wheelbase94.5 in
Curb weight1878 lb
Track (front / rear)57.1 / 52 in
Weight distribution (front / rear)60/40

Ratings & economy EPA / vPIC

EPA city / highway / combined45 / 49 / 47 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Insight of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

11.1 sec0–60 mph (tested)quickest 11.10 sec — 2002 Hatchback
YearTrim / engine0–60¼ mileHPDrivetrain
2002Hatchback 1.0L I-3 + Elec11.10 sec18.30 sec73 hpFWD
2000Hatchback 1.0L I-3 + Elec10.50 sec17.90 sec73 hpFWD
2000Hatchback 1.0L I-3 + Elec10.60 sec18.00 sec73 hpFWD
2000Hatchback 1.0L I-3 + Elec11.20 sec18.30 sec73 hpFWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 2.6 qt of 0W-20 API engine oil. Torque lug nuts to 80 ft-lbs. The firing order is 1-3-2.

Lubricants & capacities

Engine Oil0W-20 · API
Engine Oil Capacity2.6 qt

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs9 ft-lbs
Engine Flywheel Bolts33 ft-lbs
Intake Manifold to Engine Bolts16 ft-lbs
Oil Pump to Cylinder BLock Bolts/StudsBolts: 6 ft-lbs, Screws: 4 ft-lbs

Chassis torques

Lug Nuts80 ft-lbs
Automatic Transmission Drain Plug36.0 ft-lbs
Front Wheel Hub134 ft-lbs
Rear Wheel Hub119 ft-lbs

Ignition

Cylinder Firing Order1-3-2
Curb Idle Speed (No Load)900 rpm
Curb Idle Speed Variance (No Load)50 rpm
Spark Plug ManufacturerDenso
Spark Plug Gap0.039-0.043 in
Spark Plug Torque13 ft-lbs
Ignition Timing12 degrees
Ignition Timing Acceptable Variance2 degrees

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.10-1.21 lbs
Oil GroupPAG
Oil Type46
Oil Capacity4.33-5.00 oz
Standard BCI Group Number51
Standard BCI Cranking Performance270 cca

Service checks

Regulated Fuel System Pressure (Without Vacuum)40-47 psi
Regulated Fuel System Pressure (With Vacuum)30-38 psi
Engine Compression128 minimum PSI. 28 maximum variation PSI.

Brakes

Brake ApplicationWITH DISC BRAKES / WITH DRUM BRAKES
Torque Caliper to Bracket24 ft-lbs / 17 ft-lbs / 80 ft-lbs
Torque to Knuckle80 ft-lbs / 41 ft-lbs
Minimum Pad Thickness0.063 in
Minimum Shoe Thickness0.039 in
Brake ApplicationWITH DISC BRAKES / WITH DRUM BRAKES
Rotor Max Parallel Variation0.0006 in / 0.0012 in
Rotor Runout Limit0.004 in / 0.002 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
17 ft. lbs., Step 2: 907 ft. lbs
Cylinder Head — tightening sequence 2 stages

Prep bolts A:

18.7 ft. lbs.; bolts 1-8:8.7 ft. lbs
129 ft. lbs.29 ft. lbs
290
Main Bearings — tightening sequence 1 stages
118 ft. lbs., Step 2: 6018 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs at 105,000 mi; coolant at 120,000 mi. The big-interval services (at 120,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miEngine Oil (drain & refill) · Tire & Wheel Assembly (rotate)
Every 15,000 miBrake Line (inspect) · Brake System (inspect) · CV Joint Boot (inspect) · Engine Oil Filter (replace) · Exhaust System (Complete) (inspect) · Fuel Line (inspect)
Every 30,000 miAccessory Drive Belt (inspect) · Cabin Air Filter (replace) · Engine Air Filter Element (replace) · Transmission Assembly (drain & refill)
At 105,000 miEngine Valves (inspect valve lash) · Spark Plugs (replace) · Universal Vehicle Operation (inspect idle speed)
At 120,000 miEngine Coolant System (drain, flush & refill)
At 180,000 miEngine Coolant System (drain, flush & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2002 model year sits within a declining arc of federal filings for the first-generation Insight, recording 24 complaints—down from 39 in 2000 and 27 in 2001—alongside one recall and 63 technical service bulletins, the latter representing a sharp decrease from the 98 logged in 2001. Calendar year 2002 precedes the brief uptick to 29 complaints seen in 2003 and the subsequent collapse to minimal activity from 2004 through 2006, placing it in a mid-cycle stabilization phase before filings effectively ceased for this generation. The year's complaint distribution concentrates in Exterior Lighting with eight filings and Power Train with six, accompanied by four crash complaints and zero fire complaints, though the federal data does not specify causal relationships for these incidents. Relative to the launch volatility of 2000-2001 and the aging-related spikes that emerge after 2010, 2002 demonstrates moderated regulatory exposure with declining TSB volume and stable recall activity. Given the downward complaint trajectory and limited campaign exposure compared to adjacent years, 2002 represents a relatively mature production vintage within the first generation, making it a sound acquisition target provided the single recall has been addressed.

1
Open recalls
NHTSA campaigns
63
Service bulletins
Manufacturer communications
1
ODI investigations
Office of Defects Investigation
24
Owner complaints
4 involved a crash · 0 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Rollover★★★★
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 24 complaints on record, top 8 components.

Exterior Lighting8
Power Train6
Electrical System3
Air Bags2
Vehicle Speed Control1
Electronic Stability Control,Service Brakes, Hydraulic1
Engine & Engine Cooling1
Structure1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

04V086000Exterior Lighting:HeadlightsReported 24/02/2004

ON CERTAIN PASSENGER VEHICLES, THE LOW-BEAM TERMINAL ON THE HEAD LIGHT WIRE HARNESS CAN OVERHEAT AND COULD CAUSE THE LOW BEAMS TO FAIL WITHOUT WARNING. Remedy: DEALERS WILL INSPECT THE HEAD LIGHT SWITCH AND COUPLER FOR SIGNS OF HEAT DAMAGE. IF HEAT DAMAGE IS PRESENT, THE DEALER WILL REPLACE THE SWITCH AND COUPLER. IF NO HEAT DAMAGE IS…

Technical service bulletins NHTSA · verified

Showing 5 of 63 bulletins on record with NHTSA.

BulletinDateComponentSummary
A07-0302021-01-23Equipment"Service Bulletin - There are several A/C leak detection tools available. -Refrigerant…
A15070B - 7-2-152015-07-02Power TrainSERVICE NEWS ARTICLE - PLANNING ON USING A LEAK CHECK DYE TO HELP FIND A LEAK? HERE’S THE…
DLR MSG - Honda2014-08-06Air BagsDealer message - On Monday, June 23, 2014, American Honda announced three recalls for…
DLR MSG - Stop S2014-07-23Air BagsDealer message - On Monday, June 23, 2014, American Honda announced three recalls for…
SB-99-0752013-08-09Engine And Engine CoolingHONDA: TROUBLESHOOTING OF DIAGNOSTIC TROUBLE CODES (DTC) P1456 AND P1457. DEALERS ARE TO…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Insight. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2002 Insight take?

2.6 qt of 0W-20 API, per the factory manual.

Does the 2002 Insight have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the Insight get?

EPA figures are 45 city / 49 highway / 47 combined mpg.