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2002 Ford Excursion

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Excursion.

Body SUV

The 2002 Ford Excursion is an SUV that carries a 6.0‑quart oil capacity and is specified to use 5W‑20 API oil. It accumulated 174 owner complaints overall, with the majority relating to the engine and cooling systems and five recall actions documented. Within the model’s 1997‑2010 complaint history, which ranged from a low of one complaint in 1997 to a high of 550 in 2000, the 2002 year reflects a moderate level of reported issues, suggesting that while concerns persisted, it was not among the most problematic model years.

Model year2005 2004 2003 2002 2001 2000

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity6.0 qtOEM · verified

Engine oil type5W-20 APIOEM · verified

Lug nut torque165 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 · 750 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 · 750 CCAOEM · verified

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length	226.8 in
Overall width	79.9 in
Overall height	77.6 in
Wheelbase	137 in
Curb weight	6649 lb
Track (front / rear)	68.5 / 68.1 in
Weight distribution (front / rear)	49/51

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Excursion of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

10.1–10.9 sec0–60 mph (tested)quickest 10.10 sec — 2000 Limited

Year	Trim / engine	0–60	¼ mile	HP	Drivetrain
2000	Limited 6.8L V10	10.10 sec	17.60 sec	310 hp	4x4
2000	XLT 6.8L V10	10.50 sec	17.70 sec	310 hp	4x4
2000	Limited 6.8L V10	10.90 sec	18.10 sec	310 hp	4x4

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 6.0 qt of 5W-20 API engine oil, DOT 3 brake fluid. Torque lug nuts to 165 ft-lbs. The firing order is 1-6-5-10-2-7-3-8-4-9. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake Fluid	DOT 3
Engine Coolant	USE FORD PREMIUM GOLD COOLANT
Engine Oil	5W-20 · API
Engine Oil Capacity	6.0 qt
Engine Oil	5W-20 · API
Engine Oil Capacity	6.0 qt
Engine Oil	15W-40 · 10W-30 · 0W-30
Engine Oil Capacity	15.0 qt

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs	6-9 ft-lbs
Crankshaft Pulley and/or Damper Bolts	212 DI Diesel ft-lbs
Engine Flywheel Bolts	55-64 ft-lbs
Engine Flywheel Bolts	59 ft-lbs
Engine Flywheel Bolts	89 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	45 ft-lbs
Exhaust Manifold to Cylinder Head Bolts	18 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)	185.0 ft-lbs
Leaf Spring to Chassis Bracket	185.0 ft-lbs
Leaf Spring to Rear Shackle	185.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket	185.0 ft-lbs
Lug Nuts	165 ft-lbs
Transfer Case Fill Plug	20.0 ft-lbs
Transfer Case Drain Plug	20.0 ft-lbs

Ignition

Cylinder Firing Order	1-3-7-2-6-5-4-8
Cylinder Firing Order	1-6-5-10-2-7-3-8-4-9
Curb Idle Speed (No Load)	705 rpm
Curb Idle Speed Variance (No Load)	55 rpm
Curb Idle Speed (No Load)	750 rpm
Curb Idle Speed Variance (No Load)	150 rpm
Curb Idle Speed (No Load)	875 rpm
Curb Idle Speed Variance (No Load)	75 rpm

Battery & A/C

Refrigerant	R134a
Refrigerant Capacity	Less auxiliary A/C, 2.62. With auxiliary A/C, 4.25. lbs
Oil Group	PAG
Oil Type	68
Oil Capacity	Less auxiliary A/C, 9.00. With auxiliary A/C, 14.00. oz
Standard BCI Group Number	65
Standard BCI Cranking Performance	750 cca
Standard BCI Group Number	65

Service checks

Pressure Test	18 psi
Radiator Cap Pressure Relief	Use individual readings listed on cap. psi
Thermostat Opening Temperature	181-206 °F
Key ON Engine OFF (KOEO)	30-45
Key ON Engine OFF (KOEO)	30-45
Engine Oil Pressure	20-45 psi
Engine Oil Pressure RPM	1500 rpm
Engine Oil Pressure	40-75 psi

Brakes

Torque Caliper to Bracket	42 ft-lbs
Torque to Knuckle	166 ft-lbs
Torque Caliper to Bracket	42 ft-lbs
Torque to Knuckle	166 ft-lbs
Torque Caliper to Bracket	27 ft-lbs
Torque to Knuckle	150 ft-lbs
Minimum Pad Thickness	Front: 0.039; Rear: 0.039 in
Rotor Runout Limit	0.0021 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

33 ft. lbs., Step 2: 90 degrees, Step 3: 120

33 ft. lbs

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

32 ft. lbs., Step 2: 105

32 ft. lbs

Connecting Rod (Large End) Bearings — tightening sequence 1 stages

52-53 ft. lbs., Step 2: 80

52–53 ft. lbs

Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages

66 ft. lbs., step 2: Loosen one turn., step 3: 37 ft. lbs., step 4: 90

66 ft. lbs

Cylinder Head — tightening sequence 3 stages

1	30 ft. lbs.	30 ft. lbs
2	90 degrees	90 degrees
3	90

Cylinder Head — tightening sequence 3 stages

Prep First Sequence

1	65 ft. lbs.	65 ft. lbs
2	85 ft. lbs.; Second Sequence	85 ft. lbs
3	95

Cylinder Head — tightening sequence 3 stages

1	30 ft. lbs.	30 ft. lbs
2	90 degrees	90 degrees
3	90

Cylinder Head — tightening sequence 3 stages

1	30 ft. lbs.	30 ft. lbs
2	90 degrees	90 degrees
3	90

Intake Manifold to Engine Bolts — tightening sequence 1 stages

3 ft. lbs., step 2: 18

3 ft. lbs

Main Bearings — tightening sequence 1 stages

76 ft. lbs., Step 2: 96

76 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; spark plugs every 100,000 mi; coolant every 30,000 mi. The big-interval services (every 30,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 mi	Engine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 mi	Brake System (inspect) · Cabin Air Filter (replace) · Engine Coolant System Hoses (inspect) · Steering Linkage (inspect) · Suspension Ball Joint (inspect) · Suspension System (inspect)
Every 30,000 mi	Engine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Exhaust System Heat Shield (inspect) · Fuel Filter (replace) · Transmission Assembly (drain & refill)
At 45,000 mi	Engine Coolant System (drain, flush & refill)
Every 60,000 mi	Wheel Bearing (repack)
Every 100,000 mi	Accessory Drive Belt (inspect) · Drive Axle Assembly (drain & refill) · PCV Valve (replace) · Spark Plugs (replace)
At 150,000 mi	Transfer Case Assembly (drain & refill) · Transmission Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

In 2002, the Ford Excursion registered 174 complaints, 5 recalls, 4 investigations, and 150 TSBSs—slightly lower than the 550 complaints and 6 recalls seen in 2000, but higher than the 146 complaints and 5 recalls of 2003. The trend from 1997 through 2004 shows a peak in 2000 followed by a gradual decline, indicating that 2002 sits near the lower end of that high‑activity period. The most common complaint areas for the 2002 model were Engine & Engine Cooling (31), Tires (27), Vehicle Speed Control (13), and Service Brakes, Hydraulic (13), while crash‑related complaints (15) and fire‑related complaints (13) were relatively modest compared to the peak in 2000. The data does not specify root causes, so any recurring issues remain unidentified. Overall, 2002 is a better year to buy than the peak years, but still carries more complaints than the later years 2003–2005, so a thorough inspection for engine cooling, tires, and braking systems is advised before purchase.

Open recalls

NHTSA campaigns

150

Service bulletins

Manufacturer communications

ODI investigations

Office of Defects Investigation

174

Owner complaints

15 involved a crash · 13 a fire

NHTSA crash-test rating federal NCAP · out of 5 stars

Rollover★★★★★

Owner complaints by model year NHTSA · this generation & adjacent

’97 ’98 ’99 ’00 ’01’02’03 ’04 ’05 ’10

Owner complaints filed with NHTSA, by component

All 174 complaints on record, top 8 components.

Engine & Engine Cooling31

Tires27

Vehicle Speed Control13

Service Brakes, Hydraulic13

Power Train11

Suspension9

Electrical System8

Structure7

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 5 campaigns on record for this vehicle.

11V352000Exterior Lighting:Tail LightsReported 13/07/2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL… Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

06V286000Vehicle Speed ControlReported 01/08/2006

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT. Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE…

Technical service bulletins NHTSA · verified

Showing 5 of 150 bulletins on record with NHTSA.

Bulletin	Date	Component	Summary
DOR-B8H4Z-11	2018-10-02	Steering	This SKU is a front upper ball joint. The Customer communication requested return of…
CSP-48B01	2008-05-26	Engine And Engine Cooling	FORD: VEHICLES MISTAKENLY CHARGED $100 POWERTRAIN WARRANTY DEDUCTIBLE FOR FUEL INJECTOR…
07212	2007-10-01	Engine And Engine Cooling	SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG…
19015	2006-01-01	Fuel System, Other	FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE…
041601	2005-11-14	Engine And Engine Cooling	WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420

Catalyst system efficiency below threshold — Bank 1

P0300

Random / multiple cylinder misfire detected

P0171

System too lean — Bank 1

P0455

Evaporative emission system leak detected — large leak

P0128

Coolant thermostat below regulating temperature

P0442

Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN

Decode a VIN to confirm the transmission and build data for a specific Excursion. OEM

Build data

Plant, GVWR class, engine and body data for any 17-character VIN.

Recalls

Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 65 battery Vehicles taking 6.0 qt

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBs OBD-II trouble codes Torque specifications Maintenance schedules Fluid capacities & specs

Frequently asked

How much oil does the 2002 Excursion take?

6.0 qt of 5W-20 API MEETING FORD SPECIFICATION WSS-M2C945-A, per the factory manual.

Does the 2002 Excursion have open recalls?

NHTSA lists 5 recall campaign(s) for this model year. Check your specific vehicle by VIN.

2002 Ford Excursion

Quick specs

Fitment & sizes

Full specifications

Dimensions & weight NHTSA vPIC

Performance & power Independent road tests

Service quick specs OEM factory data

Lubricants & capacities

Engine torques

Chassis torques

Ignition

Battery & A/C

Service checks

Brakes

Multi-step torque procedures OEM · verified

Factory maintenance schedule OEM · verified

Reliability & federal safety record

Owner complaints filed with NHTSA, by component

Recalls NHTSA · verified

Technical service bulletins NHTSA · verified

Common OBD-II trouble codes

VIN tools

Vehicles with shared specs

Reference guides

Related vehicles

Other years

Frequently asked