FordE-2502004Overview/ford/e-250/2004/base/
250 platform

2004 Ford E-250

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 E.

The 2004 Ford E-250 is built on the 250 chassis and specifies 6.0 quarts of 5W-20 API oil for routine maintenance. Recorded data shows zero recalls and only two owner complaints across the model year, placing it among the more subdued entries in the van’s reliability ledger. Set against the full 1990–2023 production span—where annual complaints peaked at 28 in 1998 and hit a low of one in 1990—the 2004 model sits near the bottom of the issue count, indicating relatively minimal reported problems within this extended lineage.

Model year20172016201520142004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity6.0 qtOEM · verified
Engine oil type5W-20 APIOEM · verified
Lug nut torque140 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 65 - AUXILARY · 625 - AUXILARY CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 65 - AUXILARY · 625 - AUXILARY CCAOEM · verified
Tire sizeLT245-75R16OEM · verified
Wheel / rim7.0 inOEM · verified

OE service part numbers OEM · verified

Spark plugAGSF32PM4

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length211.8 in
Overall width79.5 in
Overall height81.1 in
Wheelbase138.2 in
Curb weight4645 lb
Track (front / rear)70.1 / 66.9 in
Weight distribution (front / rear)58/42

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 6.0 qt of 5W-20 API engine oil, DOT 3 brake fluid. Torque lug nuts to 140 ft-lbs, the oil drain plug to 10.0 ft-lbs. The firing order is 1-3-7-2-6-5-4-8. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidFord Mercon V
Automatic Transmission Fluid Capacity7.4
Brake FluidDOT 3
Engine Oil5W-20 · API
Engine Oil Capacity6.0 qt
Power Steering FluidATF

Engine torques

Camshaft Bearing/Carrier Cap Bolts or Studs7.4 ft-lbs
Camshaft Bearing/Carrier Cap Bolts or Studs6-9 ft-lbs
Engine Flywheel Bolts59 ft-lbs
Engine Flywheel Bolts55-64 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Exhaust Manifold to Cylinder Head Bolts18 ft-lbs
Engine Oil Pan Drain Plug19.0 ft-lbs
Engine Oil Pan Drain Plug10.0 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)130.0 ft-lbs
Leaf Spring to Chassis Bracket295.0 ft-lbs
Leaf Spring to Rear Shackle85.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket111.0 ft-lbs
Lug Nuts140 ft-lbs

Ignition

Cylinder Firing Order1-3-7-2-6-5-4-8
Spark Plug ManufacturerMotorcraft
Spark Plug Gap0.052-0.056 in
Spark Plug Torque11.0 ft-lbs
Spark Plug ManufacturerMotorcraft
Spark Plug Gap0.052-0.056 in
Spark Plug Torque11.0 ft-lbs
Ignition Timing10, Not adjustable degrees

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeOil must meet ford specification WSHM1C231B
Standard BCI Group Number65 - AUXILARY
Standard BCI Cranking Performance625 - AUXILARY cca
Standard BCI Group Number65 - AUXILARY
Standard BCI Cranking Performance625 - AUXILARY cca

Service checks

Key ON Engine OFF (KOEO)35-45
RPM28-45 @ Idle rpm
Key ON Engine OFF (KOEO)80-120
Key ON Engine OFF (KOEO)35-45
RPM28-45 @ Idle rpm
Injector Primary Resistance11-18 na ohms
Engine Oil Pressure40-125 psi
Engine Oil Pressure RPM2500 rpm

Brakes

Torque Caliper to Bracket23 ft-lbs / 27 ft-lbs
Torque to Knuckle166 ft-lbs / 100 ft-lbs
Minimum Pad ThicknessFront: 0.118; Rear: 0.118 in
Rotor Discard at or Under1.102 in

Multi-step torque procedures OEM · verified

Connecting Rod (Large End) Bearings — tightening sequence 1 stages
118 ft. lbs., Step 2: 33 degrees, Step 3: 9018 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
133 ft. lbs., Step 2: 90 degrees, Step 3: 12033 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
166 ft. lbs., Step 2: loosen one turn, step 3: 37 ft. lbs., step 4: 9066 ft. lbs
Crankshaft Pulley and/or Damper Bolts — tightening sequence 1 stages
166 ft. lbs., step 2: Loosen one turn., step 3: 37 ft. lbs., step 4: 9066 ft. lbs
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Cylinder Head — tightening sequence 3 stages
130 ft. lbs.30 ft. lbs
290 degrees90 degrees
390
Intake Manifold to Engine Bolts — tightening sequence 1 stages
11.5 ft. lbs., Step 2: 181.5 ft. lbs
Intake Manifold to Engine Bolts — tightening sequence 1 stages
13 ft. lbs., step 2: 183 ft. lbs
Main Bearings — tightening sequence 1 stages
17.4 ft. lbs., Step 2: 18 ft. lbs., Step 3: 30 ft. lbs., Step 4: 90 degrees7.4 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 5,000 mi; coolant every 50,000 mi. The big-interval services (every 50,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 5,000 miEngine Oil (drain & refill) · Engine Oil Filter (replace) · Tire & Wheel Assembly (rotate)
Every 15,000 miCabin Air Filter (replace) · Engine Coolant System Hoses (inspect) · Transmission Assembly (inspect fluid level)
Every 30,000 miEngine Air Filter Element (replace) · Fuel Filter (replace) · Temperature Controlled Seat Air Filter (replace) · Transmission Fluid & Filter (replace)
Every 50,000 miEngine Coolant System (drain, flush & refill)
At 100,000 miEngine Coolant System (drain, flush & refill)
At 150,000 miAccessory Drive Belt (inspect) · Drive Axle Assembly (drain & refill) · PCV Valve (inspect) · Transmission Filter (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2004 Ford E-250 sits in a data gap between the 1998 and 2005 federal entries, but the available target-year data shows just 2 complaints — covering a broad but shallow spread across steering, power train, visibility, structure, latches/locks/linkages, tires, seats, equipment, service brakes (air), and electrical — with zero crash or fire complaints reported. In the generational arc, complaints peaked early at 28 in 1998 before declining to 11 by 2005, while recalls surged dramatically from 4 in 1998 to 10 in 2005 and a peak of 30 in 2006, suggesting Ford was aggressively addressing emerging safety issues right after the target year. TSBs also climbed sharply from 30 in 1998 to 56 in 2005, indicating manufacturers were actively refining the platform. The 2004 model year falls just before this recall and TSB escalation, meaning it may not have benefited from the extensive corrective actions that followed, yet its own complaint volume is notably low. The data does not specify root causes for any of these complaints. **Bottom line:** the 2004 E-250 shows minimal direct complaint activity and no crashes or fires, but its position just ahead of a major recall wave is a double-edged signal — it may be a relatively clean year, or it may simply predate problems that were formally recognized starting in 2005; a buyer should verify that any applicable later recalls have been completed on the specific vehicle before purchasing.

0
Open recalls
NHTSA campaigns
8
Service bulletins
Manufacturer communications
0
ODI investigations
Office of Defects Investigation
2
Owner complaints
0 involved a crash · 0 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 2 complaints on record, top 2 components.

Steering,Power Train,Visibility,Structure,Latches/Locks/Linkages,Tires,Seats,Equipment1
Service Brakes, Air,Power Train,Electrical System,Latches/Locks/Linkages1

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

No recall campaigns on record with NHTSA for this vehicle as of the last data refresh.

Technical service bulletins NHTSA · verified

Showing 5 of 8 bulletins on record with NHTSA.

BulletinDateComponentSummary
SSM 460852016-09-21Engine And Engine CoolingThe Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing…
TSB-11-11-212011-11-17Engine And Engine CoolingFORD: THE BLOWER MOTOR ON SOME VEHICLES ARE OPERATING EITHER INCORRECTLY OR NOT OPERATING…
SB-09M022009-08-19EquipmentFORD: CERTAIN VEHICLES WITH AMBULANCE PREP PACKAGE AMBULANCE CLASS ACTION SETTLEMENT…
SB-09B092009-08-19Power TrainFORD: CERTAIN VEHICLES WITH AMBULANCE PREP PACKAGE AMBULANCE CLASS ACTION SETTLEMENT; PCM…
SB-09M032009-08-19EquipmentFORD: CERTAIN VEHICLES, E SERIES AND F SUPER DUTY, WITH AMBULANCE PREP PACKAGE AMBULANCE…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

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Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 E take?

6.0 qt of 5W-20 API MEETING FORD SPECIFICATION WSS-M2C945-A, per the factory manual.

Does the 2004 E have open recalls?

NHTSA lists 0 recall campaign(s) for this model year. Check your specific vehicle by VIN.