DodgeCaravan19962.4L L4/dodge/caravan/1996/2-4l-l4/
NS platform

1996 Dodge Caravan — 2.4L L4

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 Caravan 2.4L L4.

Engine 2.4L L4Transmission Automatic 3-spd

Built on the NS platform and motivated by a 2.4L L4 engine paired with a 3-speed automatic transmission, the 1996 Dodge Caravan delivered EPA fuel economy of 18 city and 24 highway mpg while requiring 5W-30 API oil at a 5-quart capacity with filter. However, these routine specifications are heavily overshadowed by the vehicle's standing in the Caravan's 1990-2017 production history, where it registers the highest number of owner complaints at 1,647 alongside 16 recalls. With grievances primarily centered on the fuel system, gasoline category, this model year represents a definitive low point in the minivan's reliability record, signaling substantial trouble for prospective researchers.

Model year200720062005200320022001200019991996

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity5 qt w/ filterOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque85-115 ft-lbsOEM · verified
EPA fuel economy18/24/20 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 600 CCA battery, OE oil filter 05281090AB. Note the factory engine air filter, fuel filter and thermostat are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 600 CCAOEM · verified
Tire sizeP205-75SR14OEM · verified
Wheel / rim6-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter05281090AB alt 04105409AE
Engine air filter04213583AB discontinued
Fuel filter04809117AC discontinued
Spark plug68304272AA
BatteryBB34F101AA alt 82300133
Front wiper blades05096134AC
Serpentine belt05086140AB alt 04892444AA
Thermostat04573560AE discontinued · alt MD997310

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic 3-spd

Dimensions & weight NHTSA vPIC

Overall length186.2 in
Overall width75.6 in
Overall height68.5 in
Wheelbase113.4 in
Curb weight3527 lb
Track (front / rear)63 / 64.2 in
Weight distribution (front / rear)59/41

Ratings & economy EPA / vPIC

EPA city / highway / combined18 / 24 / 20 mpg
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 5 qt w/ filter of 5W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 85-115 ft-lbs, the oil drain plug to 21.0 ft-lbs. The firing order is 1-3-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Engine CoolantETHYLENE GLYCOL
Engine Oil5W-30 · API
Engine Oil Capacity5 qt w/ filter

Engine torques

Camshaft Bearing/Carrier Cap Bolts or StudsM6 Bolts: 9 ft-lbs, M8 Bolts: 21 ft-lbs
Crankshaft Pulley and/or Damper Bolts100 ft-lbs
Crankshaft Pulley and/or Damper Bolts135 ft-lbs
Engine Oil Pan Drain Plug21.0 ft-lbs

Chassis torques

Lug Nuts85-115 ft-lbs
Front Wheel Hub180 ft-lbs
Rear Wheel Hub180 ft-lbs

Ignition

Cylinder Firing Order1-3-2-4
Ignition Coil Primary Resistance.45-.65 ohms
Ignition Coil Secondary Resistance7000-15,800 ohms
Spark Plug Gap0.048-0.053 in
Spark Plug Torque15.0 ft-lbs

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeND 8 oil
Standard BCI Group Number34
Standard BCI Cranking Performance600 cca
Optional BCI Group Number34
Optional BCI Cranking Performance685 cca

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Regulated Fuel System Pressure (With Vacuum)48.0-54.0 psi
Injector Primary Resistance12 approx. @ 68 degreesF ohms
Injector Primary Resistance13-16 @ 68 degreesF ohms
Engine Compression100 Minimum psi
Engine Oil Pressure25-80 psi

Brakes

Brake ApplicationWITH REAR DISC BRAKES / WITH STANDARD
Torque to Knuckle16 ft-lbs / 30 ft-lbs
Minimum Pad ThicknessFront: 0.312; Rear: 0.281 Specifications
Brake ApplicationWITH REAR DISC BRAKES / WITH STANDARD
Rotor Max Parallel Variation0.0005 in
Rotor Runout Limit0.003 in
Rotor Nominal Thickness From0.482 in / 0.468 in / 0.939 in
Rotor Nominal Thickness To0.502 in / 0.468 in / 0.949 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages
125 ft. lbs.25 ft. lbs
250 ft. lbs.50 ft. lbs
350 ft. lbs.50 ft. lbs
490 degrees90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Use new bolts. Lubricate bolts with clean engine oil. · M8 Bolts:

125.0 ft. lbs.; M11 Bolts:25 ft. lbs
145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees Do not use a torque wrench for this step.90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.; After fourth step torque should be 90.0 ft. lbs. If not, replace bolts.; Bolts should be checked for stretching using a straight edge. Any bolts that show stretching should be replaced.90 degrees

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 100,000 mi; coolant every 7,500 mi. The big-interval services (every 7,500 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miBrake Line (inspect) · CV Joint Boot (inspect) · Engine Coolant System (inspect fluid level) · Engine Coolant System Hoses (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace)
Every 15,000 miAccessory Drive Belt (inspect)
Every 22,500 miBrake Linings (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Tie Rod (inspect)
Every 45,000 miAccessory Drive Belt (inspect)
At 52,500 miEngine Coolant System (drain, flush & refill)
At 60,000 miAccessory Drive Belt (inspect)
Every 60,000 miPCV Valve (inspect)
Every 100,000 miSpark Plug Wires (replace) · Spark Plugs (replace) · Timing Belt (replace)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 1996 model year marks the debut of the third-generation Dodge Caravan, and the federal record shows it as the worst-performing year in the entire dataset by a wide margin. Complaints skyrocket to 1,647—nearly triple the 573 complaints in 1995 and more than double the 787 in 1997—while recalls hit a generation-high of 16, compared to just 4 in 1995 and 15 in 1997. The top complaint areas are fuel system (205), engine/cooling (179), powertrain (152), and brakes (123), and the year also logged 60 crash-related and 57 fire-related complaints, both elevated relative to adjacent years. This spike suggests significant first-year teething problems for the redesigned model, with complaint and recall counts declining steadily through the late 1990s as the generation matured. Given the data, the 1996 Caravan is a poor choice for a used purchase; you would be better served by a later model year within the same generation, such as 1998 or 1999, which show far fewer complaints and recalls.

16
Open recalls
NHTSA campaigns
89
Service bulletins
Manufacturer communications
4
ODI investigations
Office of Defects Investigation
1,647
Owner complaints
60 involved a crash · 57 a fire

Owner complaints filed with NHTSA, by component

All 1,647 complaints on record, top 8 components.

Fuel System, Gasoline205
Engine & Engine Cooling179
Power Train152
Service Brakes, Hydraulic123
Air Bags120
Electrical System85
Visibility77
Latches/Locks/Linkages55

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 18 campaigns on record for this vehicle.

10E034000EquipmentReported 10/08/2010

CURT MFG IS RECALLING CERTAIN CLASS 3 RECEIVER HITCHES, P/N 13347, SOLD AS AFTERMARKET EQUIPMENT FOR USE ON 1997-2007 CHRYSLER TOWN AND COUNTRY VANS, 1996-2007 DODGE CARAVANS, AND 1996-2004 PLYMOUTH VOYAGER VANS. WHEN… Remedy: CURT MFG WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE THE HITCH FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING AUGUST 2010. OWNERS MAY CONTACT CURT MFG AT…

09E012000Exterior LightingReported 07/04/2009

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE… Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT…

Technical service bulletins NHTSA · verified

Showing 5 of 89 bulletins on record with NHTSA.

BulletinDateComponentSummary
08-049-202020-04-22Electrical SystemCharging System, Battery Diagnostic Tools and Warranty This information only bulletin…
31005192019-11-20StructureUse of Aftermarket Parts This bulletin involves discussing FCA US LLC position with…
31006192019-11-20StructureRepair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC…
31003192019-11-20StructureUse of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with…
31-006-192019-11-20StructureRepair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Caravan. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1996 Caravan 2.4L L4 take?

5 qt w/ filter of 5W-30 API, per the factory manual.

Does the 1996 Caravan have open recalls?

NHTSA lists 16 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the 2.4L L4 get?

EPA figures are 18 city / 24 highway / 20 combined mpg.