DodgeCaravan 95 HP1996Overview/dodge/caravan-95-hp/1996/base/
NS platform

1996 Dodge Caravan 95 HP

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 Caravan 95 HP.

The 1996 Dodge Caravan 95 HP. It takes 4.5 qt w/ filter of 5W-30 engine oil.

Model year19981996

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.5 qt w/ filterOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque85-115 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 34 · 500 CCA battery, OE oil filter 05281090AB. Note the factory engine air filter, fuel filter and thermostat are now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 34 · 500 CCAOEM · verified
Tire sizeP205-75SR14OEM · verified
Wheel / rim6-JJ inOEM · verified

OE service part numbers OEM · verified

Engine oil filter05281090AB alt 04105409AE
Engine air filter04213583AB discontinued
Fuel filter04809117AC discontinued
Spark plug68304272AA alt 68304174AA
BatteryBB34F101AA alt 82300133
Front wiper blades05096134AC
Serpentine belt05086140AB alt 04892444AA
Thermostat04573560AE discontinued · alt MD997310

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length186.2 in
Overall width75.6 in
Overall height68.5 in
Wheelbase113.4 in
Curb weight3527 lb
Track (front / rear)63 / 64.2 in
Weight distribution (front / rear)59/41

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.5 qt w/ filter of 5W-30 API engine oil, DOT 3 brake fluid. Torque lug nuts to 85-115 ft-lbs. The firing order is 1-2-3-4-5-6. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 3
Engine CoolantETHYLENE GLYCOL
Engine Oil5W-30 · API
Engine Oil Capacity4.5 qt w/ filter
Engine Oil5W-30 · API
Engine Oil Capacity4.5 qt w/ filter
Engine Oil5W-30 · API
Engine Oil Capacity4.5 qt w/ filter

Engine torques

Camshaft Bearing/Carrier Cap Bolts or StudsM6 Bolts: 9 ft-lbs, M8 Bolts: 21 ft-lbs
Connecting Rod (Large End) Bearings38 ft-lbs
Crankshaft Pulley and/or Damper Bolts100 ft-lbs
Crankshaft Pulley and/or Damper Bolts40 ft-lbs
Crankshaft Pulley and/or Damper Bolts135 ft-lbs
Engine Flywheel Bolts55 ft-lbs
Engine Flywheel Bolts70-75 ft-lbs
Engine Flywheel BoltsAT: 55 ft-lbs, MT: 70 ft-lbs

Chassis torques

Lug Nuts85-115 ft-lbs
Front Wheel Hub180 ft-lbs
Rear Wheel Hub180 ft-lbs

Ignition

Cylinder Firing Order1-3-2-4
Cylinder Firing Order1-2-3-4-5-6
Curb Idle Speed (No Load)700 rpm
Curb Idle Speed Variance (No Load)100 rpm
Curb Idle Speed (No Load)720 rpm
Curb Idle Speed Variance (No Load)120 rpm
Ignition Coil Primary Resistance.45-.65 ohms
Ignition Coil Secondary Resistance7000-15,800 ohms

Battery & A/C

RefrigerantR134a
Oil GroupPAG
Oil TypeND 8 oil
Standard BCI Group Number34
Standard BCI Cranking Performance500 cca
Optional BCI Group Number34
Optional BCI Cranking Performance685 cca
Standard BCI Group Number34

Service checks

Pressure Test15; Do not allow pressure to exceed 20 psi.
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi
Thermostat Opening Temperature192-199 °F
Pressure Test15 psi
Radiator Cap Pressure Relief14-18 psi

Brakes

Brake ApplicationWITH REAR DISC BRAKES / WITH STANDARD
Torque to Knuckle16 ft-lbs / 30 ft-lbs
Minimum Pad ThicknessFront: 0.312; Rear: 0.281 Specifications
Brake ApplicationWITH REAR DISC BRAKES / WITH STANDARD
Rotor Max Parallel Variation0.0005 in
Rotor Runout Limit0.003 in
Rotor Nominal Thickness From0.482 in / 0.468 in / 0.939 in
Rotor Nominal Thickness To0.502 in / 0.468 in / 0.949 in

Multi-step torque procedures OEM · verified

Camshaft Bearing/Carrier Cap Bolts or Studs — tightening sequence 1 stages
17.5 ft. lbs., Step 2: 157.5 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
140 ft. lbs., Step 2: 9040 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
140 ft. lbs., Step 2: 9040 ft. lbs
Cylinder Head — tightening sequence 4 stages
125 ft. lbs.25 ft. lbs
250 ft. lbs.50 ft. lbs
350 ft. lbs.50 ft. lbs
490 degrees90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Use new bolts. Lubricate bolts with clean engine oil. · M8 Bolts:

125.0 ft. lbs.; M11 Bolts:25 ft. lbs
145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees Do not use a torque wrench for this step.90 degrees
Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts. Coat new bolts with the specified engine oil.

145.0 ft. lbs.45 ft. lbs
265.0 ft. lbs.65 ft. lbs
365.0 ft. lbs.65 ft. lbs
490 degrees CAUTION: Do not use a torque wrench for this step.; After fourth step torque should be 90.0 ft. lbs. If not, replace bolts.; Bolts should be checked for stretching using a straight edge. Any bolts that show stretching should be replaced.90 degrees
Main Bearings — tightening sequence 1 stages
130 ft. lbs., Step 2: 9030 ft. lbs
Main Bearings — tightening sequence 1 stages
130 ft. lbs., Step 2: 9030 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; coolant every 7,500 mi. The big-interval services (every 7,500 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miBrake Line (inspect) · CV Joint Boot (inspect) · Engine Coolant System (inspect fluid level) · Engine Coolant System Hoses (inspect) · Engine Oil (drain & refill) · Engine Oil Filter (replace)
Every 15,000 miAccessory Drive Belt (inspect) · Air Conditioning System (inspect)
Every 22,500 miBrake Linings (inspect)
At 30,000 miAir Conditioning System (inspect)
Every 30,000 miEngine Air Filter Element (replace) · Engine Coolant System (drain, flush & refill) · Tie Rod (inspect) · Timing Belt (inspect)
Every 45,000 miAccessory Drive Belt (inspect)
At 52,500 miEngine Coolant System (drain, flush & refill)
At 60,000 miAccessory Drive Belt (inspect) · Timing Belt (inspect)
Every 60,000 miPCV Valve (inspect)

Owner how-tos

Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.

Common procedures

Key fob — remote (RKE) programming programming new fob buttons Dealer tool OEM · verified
Tool requiredDRBIII scan tool (dealer / locksmith)
WhyTransmitter codes are written into the receiver in the passenger door module
Anti-theft (SKIS) — module initialization after immobilizer module replacement Dealer tool OEM · verified
When neededAfter Sentry Key Immobilizer Module (SKIM) replacement
Tool requiredDRBIII scan tool
Also requiredThe vehicle's four-digit PIN code

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

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Vehicles with shared specs

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Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 1996 Caravan 95 HP take?

4.5 qt w/ filter of 5W-30 API, per the factory manual.