Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2002 Neon 1.6L.
The 2002 Chrysler Neon 1.6L is a PL-platform vehicle driven by its designated 1.6-liter engine. Routine maintenance for this powerplant requires exactly 4.5 quarts of 5W-30 API oil when the filter is replaced, a specification that dictates the precise lubrication demands of this unit. Within the model's reliability history, this specific configuration sits as a variant whose longevity is fundamentally tied to strict adherence to these fluid requirements, meaning that consistent and correct oil servicing is the primary determinant of its mechanical dependability.
Fluid capacities, tune-up values and fuel economy at a glance.
Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.
From the factory this vehicle uses a BCI 26R · 450 CCA battery. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.
Engine, drivetrain, dimensions and economy.
| Overall length | 174.4 in |
| Overall width | 67.3 in |
| Overall height | 55.9 in |
| Wheelbase | 105.1 in |
| Curb weight | 2590 lb |
| Track (front / rear) | 57.9 / 58.3 in |
| Weight distribution (front / rear) | 61/39 |
Capacities, torques and tune-up values from the factory service manual.
This engine holds 4.5 qt w/ filter of 5W-30 API engine oil. Torque lug nuts to 85-115 ft-lbs, the oil drain plug to 20.0 ft-lbs. The firing order is 1-3-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.
| Engine Oil | 5W-30 · API |
| Engine Oil Capacity | 4.5 qt w/ filter |
| Crankshaft Pulley and/or Damper Bolts | 100 ft-lbs |
| Intake Manifold to Engine Bolts | 8.8 ft-lbs |
| Exhaust Manifold to Cylinder Head Bolts | 16.7 ft-lbs |
| Engine Oil Pan Drain Plug | 20.0 ft-lbs |
| Lug Nuts | 85-115 ft-lbs |
| Front Wheel Hub | 180 ft-lbs |
| Rear Wheel Hub | 160 ft-lbs |
| Cylinder Firing Order | 1-3-2-4 |
| Curb Idle Speed (No Load) | 950 rpm |
| Curb Idle Speed Variance (No Load) | 350 rpm |
| Spark Plug Manufacturer | Champion |
| Spark Plug Gap | 0.033-0.038 in |
| Spark Plug Torque | 18 ft-lbs |
| Refrigerant | R134a |
| Refrigerant Capacity | 1.875 lbs |
| Oil Group | PAG |
| Oil Type | ND 8 oil |
| Oil Capacity | 6.10 oz |
| Standard BCI Group Number | 26R |
| Standard BCI Cranking Performance | 450 cca |
| Regulated Fuel System Pressure (With Vacuum) | 58.0 + or - 5.0 psi |
| Injector Primary Resistance | 13-16 @ 68 degreesF ohms |
| Engine Compression | 100 Minimum psi |
| Brake Application | WITH REAR DISC |
| Torque to Knuckle | 16 ft-lbs / 100 ft-lbs |
| Torque Caliper to Bracket | 16 ft-lbs |
| Minimum Pad Thickness | Front: 0.312; Rear: 0.281 Specifications |
| Brake Application | WITH REAR DISC |
| Rotor Max Parallel Variation | 0.0005 in |
| Rotor Runout Limit | 0.003 in |
| Rotor Nominal Thickness From | 0.344 in / 0.861 in |
| 1 | 25 ft. lbs. | 25 ft. lbs |
| 2 | 50 ft. lbs. | 50 ft. lbs |
| 3 | 50 ft. lbs. | 50 ft. lbs |
| 4 | 90 degrees. | 90 degrees |
Condensed service procedures for routine maintenance. Procedures that require dealer diagnostic equipment are identified and summarized only.
| Tool required | DRBIII scan tool (dealer / locksmith) |
| Why | Transmitter codes are written into the receiver in the passenger door module |
| When needed | After Sentry Key Immobilizer Module (SKIM) replacement |
| Tool required | DRBIII scan tool |
| Also required | The vehicle's four-digit PIN code |
Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.
No recall campaigns on record with NHTSA for this vehicle as of the last data refresh.
Showing 5 of 25 bulletins on record with NHTSA.
| Bulletin | Date | Component | Summary |
|---|---|---|---|
| 9004275 | 2020-07-22 | Electrical System | KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC… |
| 9004275 | 2020-07-22 | Electrical System | KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC… |
| 23-015-20 | 2020-04-30 | Equipment | Disinfectant Solution Recommended for COVID-19 |
| 08-049-20 | 2020-04-22 | Electrical System | Charging System, Battery Diagnostic Tools and Warranty This information only bulletin… |
| 3100519 | 2019-11-20 | Structure | Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with… |
The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.
Decode factory build data for a specific vehicle by VIN.
Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.
Cross-vehicle references for the kinds of data on this page.
4.5 qt w/ filter of 5W-30 API, per the factory manual.
NHTSA lists 0 recall campaign(s) for this model year. Check your specific vehicle by VIN.