ChevroletVolt2016Overview/chevrolet/volt/2016/base/

2016 Chevrolet Volt

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2016 Volt.

Body PASSENGER CARTransmission Automatic (variable gear ratios)

The 2016 Chevrolet Volt is a passenger car equipped with an automatic transmission utilizing variable gear ratios and an engine requiring 3.7 quarts of 5W-30 or 0W-30 oil. Within the model’s 20112019 complaint history, this year’s 169 owner-reported issues sit well below the 2017 high of 690 yet significantly above the 2019 low of 34, indicating a moderate reliability profile prior to the generation’s most problematic period. Electrical system concerns constitute the top complaint area for 2016, accompanied by a single recall, establishing this model year as a transitional data point between the line’s early volatility and subsequent refinement.

Model year201920182017201620152014201320122011

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity3.7 qtOEM · verified
Engine oil type5W-30 / 0W-30OEM · verified
EPA efficiency43/42/42 MPGeEPA · verified
EPA electric range420 miEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 47 · 630 CCA battery, OE oil filter 12699847. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 47 · 630 CCAOEM · verified
Tail / brake / turnLAMPOEM · verified
Tire sizeP215/50R19OEM · verified
Wheel / rim7.0 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter12699847
Engine air filter23437180
Spark plug12637197
Battery88866188
Front wiper blades84015316 alt 84306924
Serpentine belt12636132
Thermostat12649163 alt 12635761
Cabin air filter13508023

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic (variable gear ratios)

Dimensions & weight NHTSA vPIC

Overall length180.3 in
Overall width71.3 in
Overall height56.3 in
Wheelbase105.9 in
Curb weight3543 lb
Track (front / rear)60.6 / 61.8 in
Weight distribution (front / rear)60/40

Ratings & economy EPA / vPIC

EPA city / highway / combined43 / 42 / 42 MPGe
Electric range420 mi
Charge time (240V)4.5 hr
Electric motor48 and 87 kW 3-Phase AC
Energy use31.0 kWh/100mi
DrivetrainFront-Wheel Drive
Recommended fuelRegular Gasoline

Performance & power Independent road tests

0–60 mph, quarter-mile, horsepower and torque from independent road tests.

Independent road tests for the Volt of this era, listed by trim and engine — this page spans more than one engine, so no single horsepower figure is shown.

7.1–7.8 sec0–60 mph (tested)quickest 7.10 sec — 2016 LT Hatchback
YearTrim / engine0–60¼ mileHPDrivetrain
2016LT Hatchback 1.5L I-4 + Elec 111-kW 18.4-kWh7.10 sec15.60 sec149 hpFWD
2016Premier Hatchback 1.5L I-4 + Elec 111-kW 18.4-kWh7.50 sec15.90 sec149 hpFWD
2016Premier Hatchback 1.5L I-4 + Elec 111-kW 18.4-kWh7.80 sec16.10 sec149 hpFWD
2017Premier Hatchback 1.5L I-4 + Elec 111-kW 18.4-kWh7.40 sec15.80 sec149 hpFWD
2017Premier Hatchback 1.5L I-4 + Elec 111-kW 18.4-kWh7.50 sec16.10 sec149 hpFWD

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 3.7 qt of 5W-30 / 0W-30 engine oil, DOT 3 brake fluid. Torque the oil drain plug to 15.0 ft-lbs. The firing order is 1-3-4-2.

Lubricants & capacities

Automatic Transmission FluidDEXRON(R)-VI GM P/N 89020661
Brake FluidDOT 3
Engine CoolantDex Cool
Engine Coolant Capacity7.4 qt
Engine Oil5W-30 · SAE 5W · synthetic · SAE 0W
Engine Oil Capacity3.7 qt
Power Steering FluidGM part number 89021185

Engine torques

Engine Oil Pan Drain Plug15.0 ft-lbs
Oil Pump to Cylinder BLock Bolts/Studs89.0 inch lbs. ft-lbs
Engine Valve Cover Bolts6.0 ft-lbs

Chassis torques

Steering Track (Rod End) Bolts26.0 ft-lbs

Ignition

Cylinder Firing Order1-3-4-2

Battery & A/C

RefrigerantR134a
Refrigerant Capacity2.10 lbs
Oil GroupPOE
Oil TypeGM part number 88862657 or equivalent.
Oil Capacity6.10 oz
Standard BCI Group Number47
Standard BCI Cranking Performance630 cca

Service checks

Engine Compression100 min psi

Brakes

Brake Caliper Bolt to Carrier TorqueFront: 21; Rear: 21 Use; Front: 30; Rear: 27
Brake Caliper Carrier to Hub Bolt TorqueFront: 111; Rear: 74 Use; Front: 111 Tighten; Rear: 74 Tighten
ABS Sensor Torque6.6 / NS
Minimum Pad ThicknessFront: 0.030; Rear: 0.030 specification
Vented Rotor Minimum Thickness for ReplacementFront: .906; Rear: .315
Vented Rotor Minimum Thickness after RefinishFront: NS; Rear: .323
Variation from Parallelism Thickness Variation.0002
Maximum Rotor Runout.0016

Multi-step torque procedures OEM · verified

Front Wheel Hub — tightening sequence 1 stages
1Install a new nut and tighten to 111.0 ft. lbs., Step 2: Back off 45 degrees, Step 3: 185.0111 ft. lbs
Connecting Rod (Large End) Bearings — tightening sequence 1 stages
118.0 ft. lbs., Step 2: 7518 ft. lbs

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the engine oil and filter every 7,500 mi; spark plugs every 97,500 mi.

Every 7,500 miAccelerator Pedal (inspect) · Body Latches, Locks & Hinges (lubricate) · Brake Shift Interlock Solenoid (inspect) · Brake System (inspect) · Engine Coolant System (inspect fluid level) · Engine Oil (inspect fluid level)
Every 22,500 miCabin Air Filter (replace)
Every 45,000 miBrake Hydraulic System (drain, refill & bleed) · Engine Air Filter Element (replace) · Fuel Evaporative Emission Control System (inspect)
Every 97,500 miSpark Plug Wires (inspect) · Spark Plugs (replace)
At 150,000 miAccessory Drive Belt (inspect) · Transmission Assembly (drain & refill)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

The 2016 Chevrolet Volt represents the first model year of the second-generation redesign, and its federal record reflects a clear inflection point in the generation's complaint arc. Complaints had been declining steadily from a 2013 peak of 308 down to just 43 in 2015, but 2016 sees a rebound to 169 complaints — a roughly fourfold increase — before spiking dramatically to 690 in 2017. The target year carries one recall and two investigations, which is moderate for the generation, but it sits at the front edge of a troubling upward trend that didn't subside until 2019's low of 34 complaints. Top complaint areas cluster heavily around the Electrical System (21), Power Train (19), Fuel/Propulsion System (17), and combined Power Train/Electrical (14), with two crash complaints and one fire complaint also on record; the data does not specify root causes for any of these. TSBs, meanwhile, follow a steady decline from 1,714 in 2011 to 629 in 2019, with 2016's 1,333 TSBs consistent with that downward trajectory rather than indicating a unique service burden. As a first-year redesign positioned just before the generation's worst complaint year, the 2016 Volt carries meaningful risk; buyers would likely find better reliability value in the later second-gen years (2018–2019) or the mature first-gen years (2014–2015).

1
Open recalls
NHTSA campaigns
1333
Service bulletins
Manufacturer communications
2
ODI investigations
Office of Defects Investigation
169
Owner complaints
2 involved a crash · 1 a fire
Owner complaints by model year NHTSA · this generation & adjacent

Owner complaints filed with NHTSA, by component

All 169 complaints on record, top 8 components.

Electrical System21
Power Train19
Fuel/Propulsion System17
Power Train,Electrical System14
Unknown Or Other13
Engine12
Electrical System,Engine,Fuel/Propulsion System12
Electrical System,Fuel/Propulsion System9

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 1 of 1 campaigns on record for this vehicle.

17V621000Air Bags:FrontalReported 05/10/2017

General Motors LLC (GM) is recalling certain 2015-2016 GMC Canyon and Chevrolet Colorado, and 2016 Chevrolet Volt vehicles. The driver's frontal air bag may improperly inflate during second-stage deployment in the event… Remedy: GM will notify owners, and dealers will replace the driver's frontal air bag module, free of charge. The recall began November 8, 2017. Owners may contact Chevrolet customer…

Technical service bulletins NHTSA · verified

Showing 5 of 1333 bulletins on record with NHTSA.

BulletinDateComponentSummary
PIT3271Q2026-04-01Unknown Or OtherThis preliminary information communicates information about how to determine if a wheel…
PIP61042026-03-09Unknown Or OtherThis Preliminary information communicates the steps on how to save a GDS2 Session Log and…
PIP4902V2026-03-09Unknown Or OtherThis preliminary information advises a dealer on how to email GDS2 session logs into…
PIP4902U2026-01-08Unknown Or OtherThis preliminary information advises a dealer on how to email GDS2 session logs into…
PIT5214G2025-11-20Unknown Or OtherThis Preliminary Information communication provides information to the technician about…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific Volt. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2016 Volt take?

3.7 qt of 5W-30 meeting GM Dexos 1 specification or equivalent. Where temperatures fall below -20 degreesF, GM recommends using either an SAE 5W-30 synthetic oil or an SAE 0W-30 oil., per the factory manual.

Does the 2016 Volt have open recalls?

NHTSA lists 1 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What is the EPA range and efficiency of the Volt?

EPA figures are 43 city / 42 highway / 42 combined MPGe. EPA electric range is 420 miles.