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1996 Chevrolet Astro 4WD

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 1996 Astro 4WD.

Body VAN

The 1996 Chevrolet Astro 4WD is a van that calls for 4.5 quarts of 5W-30 API-rated engine oil. In its reliability history, this model year accumulated 300 owner complaints, with visibility issues standing out as the most frequently reported concern, and it was subject to 7 recalls.

Model year1998 1996

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.5 qtOEM · verified

Engine oil type5W-30 APIOEM · verified

Lug nut torque100 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 78 · 600 CCA battery, OE oil filter 19210286. Note the factory fuel filter is now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 78 · 600 CCAOEM · verified

OE service part numbers OEM · verified

Engine oil filter	19210286
Engine air filter	19259086
Fuel filter	25171792 discontinued
Spark plug	12681665
Front wiper blades	15184702
Serpentine belt	12576572 alt 19355374
Thermostat	12632948 alt 12551507

Full specifications

Engine, drivetrain, dimensions and economy.

Dimensions & weight NHTSA vPIC

Overall length	189.8 in
Overall width	77.6 in
Overall height	76.4 in
Wheelbase	111.4 in
Curb weight	3931 lb
Track (front / rear)	65 / 65.4 in

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.5 qt of 5W-30 API engine oil, 80W-90 · GL-5 in the differential. Torque lug nuts to 100 ft-lbs, the oil drain plug to 18.0 ft-lbs. The firing order is 1-6-5-4-3-2.

Lubricants & capacities

Differential Gear Oil	80W-90 · GL-5
Differential Gear Oil Capacity	4.5 qt
Engine Oil	5W-30 · API
Engine Oil Capacity	4.5 qt

Engine torques

Crankshaft Pulley and/or Damper Bolts	74 ft-lbs
Engine Oil Pan Drain Plug	18.0 ft-lbs
Engine Valve Cover Bolts	8.85 ft-lbs

Chassis torques

Driveshaft Flange to Transmission	Front: 55.0; Rear: 27.0 ft-lbs
Leaf Spring to Axle (U-bolts)	74.0 ft-lbs
Leaf Spring to Chassis Bracket	74.0 ft-lbs
Leaf Spring to Rear Shackle	74.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket	103.0 ft-lbs
Lug Nuts	100 ft-lbs
Transfer Case Fill Plug	18.0 ft-lbs
Transfer Case Drain Plug	18.0 ft-lbs

Ignition

Cylinder Firing Order	1-6-5-4-3-2
Spark Plug Manufacturer	AC Delco
Spark Plug Gap	0.060 in
Spark Plug Torque	11-14 ft-lbs

Battery & A/C

Refrigerant	R134a
Oil Group	PAG
Oil Type	46
Standard BCI Group Number	78
Standard BCI Cranking Performance	600 cca

Service checks

Pressure Test	20 psi
Radiator Cap Pressure Relief	15 psi
Thermostat Opening Temperature	188-206 °F
Fuel Pump Pressure Minimum	66.0 psi
Key ON Engine OFF (KOEO)	60-66
RPM	50-63 @ Idle rpm
Injector Primary Resistance	11.8-12.6 na ohms
Engine Compression	100

Brakes

Torque to Knuckle	38 ft-lbs
Torque to Knuckle	38 ft-lbs
Minimum Pad Thickness	Front: 0.030; Rear: 0.030 specification
Rotor Max Parallel Variation	0.0005 in
Rotor Runout Limit	0.003 in
Rotor Nominal Thickness From	1.04 in
Rotor Nominal Thickness To	1.04 in
Rotor Minimum Machining	0.98 in

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the spark plugs every 100,000 mi.

Every 7,500 mi	Accessory Drive Belt (inspect) · Axle Shaft Oil Seal (inspect) · Body Latches, Locks & Hinges (inspect) · Brake Pedal Assembly (lubricate return spring) · CV Joint Boot (inspect) · Clutch Pedal Bushing (lubricate)
Every 30,000 mi	Engine Air Filter Element (replace) · Fuel Filter (replace) · Transmission Fluid & Filter (replace) · Wheel Bearing (inspect)
Every 60,000 mi	Fuel Line (inspect) · Fuel Tank (inspect) · Fuel Tank Filler Cap (inspect)
Every 100,000 mi	PCV Valve (inspect) · Spark Plug Wires (inspect) · Spark Plugs (replace)

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 1996 Chevrolet Astro 4WD lead in one area — the visibility, 56 of 300 reports (19%), well ahead of the next concern. None of this vehicle's 7 recall campaigns target the visibility, so those reports read as owner-reported wear-and-tear rather than an acknowledged defect. 17 of the reports describe a crash and 1 a fire — a small share of the total, but worth weighing against the visibility pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

Open recalls

NHTSA campaigns

Service bulletins

Manufacturer communications

ODI investigations

Office of Defects Investigation

300

Owner complaints

17 involved a crash · 1 a fire

Owner complaints filed with NHTSA, by component

All 300 complaints on record, top 8 components.

Visibility56

Suspension53

Service Brakes, Hydraulic24

Power Train19

Structure16

Fuel System, Gasoline14

Steering13

Engine & Engine Cooling13

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

Showing 2 of 7 campaigns on record for this vehicle.

06E043000Fuel System, GasolineReported 19/05/2006

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18… Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION…

06E049000Exterior LightingReported 24/05/2006

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH… Remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420

Catalyst system efficiency below threshold — Bank 1

P0300

Random / multiple cylinder misfire detected

P0171

System too lean — Bank 1

P0455

Evaporative emission system leak detected — large leak

P0128

Coolant thermostat below regulating temperature

P0442

Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN

Decode a VIN to confirm the transmission and build data for a specific Astro 4WD. OEM

Build data

Plant, GVWR class, engine and body data for any 17-character VIN.

Recalls

Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Group 78 battery Vehicles taking 4.5 qt Engine oil filter 19210286 Engine air filter 19259086 Fuel filter 25171792 Spark plug 12681665

Reference guides

Cross-vehicle references for the kinds of data on this page.

Vehicle recalls & TSBs OBD-II trouble codes Maintenance schedules Fluid capacities & specs

Frequently asked

How much oil does the 1996 Astro 4WD take?

4.5 qt of 5W-30 API, per the factory manual.

Does the 1996 Astro 4WD have open recalls?

NHTSA lists 7 recall campaign(s) for this model year. Check your specific vehicle by VIN.