BMWActiveHybrid 52016Overview/bmw/activehybrid-5/2016/base/

2016 BMW ActiveHybrid 5

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2016 ActiveHybrid 5.

Body PASSENGER CARTransmission Automatic (S8)

The 2016 BMW ActiveHybrid 5 arrives as a passenger-car hybrid sedan backed by an eight-speed automatic transmission and EPA ratings of 23 city, 30 highway and 26 combined mpg, while its service documentation points technicians to Motologic procedures for oil drain and refill. Reliability records show 81 owner complaints concentrated in the engine and cooling systems alongside the electrical system, and the model carries seven recalls — a profile that places this model year squarely in a period of above-average service activity for the nameplate.

Model year201620152014

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacityRefer to the appropriate Motologic service procedures for drain and refill procedure.OEM · verified
EPA fuel economy23/30/26 mpgEPA · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 49 · 850 CCA battery, OE oil filter 11428683168. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 49 · 850 CCAOEM · verified
Tire size245/45R18OEM · verified
Wheel / rim8.0 inOEM · verified

OE service part numbers OEM · verified

Engine oil filter11428683168 alt 11428637820
Engine air filter13717605913
Spark plug12120037582
Front wiper blades61612458015
Thermostat11538671516
Cabin air filter64116809933 alt 64119272642

Full specifications

Engine, drivetrain, dimensions and economy.

Engine & drivetrain NHTSA vPIC

TransmissionAutomatic (S8)

Ratings & economy EPA / vPIC

EPA city / highway / combined23 / 30 / 26 mpg
DrivetrainRear-Wheel Drive
Passenger volume102 cu ft
Cargo volume10 cu ft
Recommended fuelPremium Gasoline

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine DOT 4 brake fluid. Torque the oil drain plug to M12 Bolts: 18.0, M22 Bolts: 44.0 ft-lbs. The firing order is 1-5-3-6-2-4. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Brake FluidDOT 4
Clutch FluidDOT 4
Manual Transmission Fluid Capacity3.0-3.2
Manual Transmission Fluid Capacity2.5-3.2
Manual Transmission FluidBMW MTF-LT-5
Manual Transmission Fluid Capacity2.5-3.0
Manual Transmission FluidBMW MTF-LT-2
Manual Transmission Fluid Capacity3.0-4.0

Engine torques

Engine Oil Pan Drain PlugM12 Bolts: 18.0, M22 Bolts: 44.0 ft-lbs

Chassis torques

Driveshaft Flange to TransmissionM8 Bolts: 33.0, M10: 58.0 ft-lbs

Ignition

Cylinder Firing Order1-5-3-6-2-4
Spark Plug ManufacturerBMW
Spark Plug TypeM14X1.25
Spark Plug Gapnon-adjustable in
Spark Plug Torque20.0 - 24.3 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity1.85-1.90 lbs
Oil GroupPAG
Oil Type46
Standard BCI Group Number49
Standard BCI Cranking Performance850 cca

Service checks

Pressure Test21.7 psi
Radiator Cap Pressure Relief28-32 psi

Brakes

Minimum Pad ThicknessFront: 0.145; Rear: 0.145 pads
Vented Rotor Minimum Thickness for ReplacementStamped on rotor

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages

Prep Do not reuse old bolts

122.0 ft. lbs.22 ft. lbs
290 degrees90 degrees
3Bolts 1-10 90 degrees90 degrees
445 degrees45 degrees

Reliability & federal safety record

Owner-reported issues, recalls, investigations and service bulletins on record with NHTSA — an unfiltered look at what owners actually experience.

Owner complaints about the 2016 BMW ActiveHybrid 5 lead in one area — the engine & engine cooling,electrical system, 22 of 81 reports (27%), well ahead of the next concern. NHTSA has issued no recalls for this vehicle, so these are owner-reported concerns only. 1 of the reports describe a crash and 5 a fire — a small share of the total, but worth weighing against the engine & engine cooling,electrical system pattern above. These are tallies of what owners actually reported to the federal government, not an editorial score — and higher-selling models naturally rack up more reports.

7
Open recalls
NHTSA campaigns
290
Service bulletins
Manufacturer communications
2
ODI investigations
Office of Defects Investigation
81
Owner complaints
1 involved a crash · 5 a fire
NHTSA crash-test rating federal NCAP · out of 5 stars
Overall★★★★★
Frontal★★★★
Side★★★★★
Rollover★★★★★

Owner complaints filed with NHTSA, by component

All 81 complaints on record, top 8 components.

Engine & Engine Cooling,Electrical System22
Engine9
Air Bags9
Unknown Or Other4
Electrical System,Engine3
Power Train,Engine3
Engine & Engine Cooling3
Tires3

Source: NHTSA Office of Defects Investigation complaint database.

Recalls NHTSA · verified

No recall campaigns on record with NHTSA for this vehicle as of the last data refresh.

Technical service bulletins NHTSA · verified

Showing 5 of 290 bulletins on record with NHTSA.

BulletinDateComponentSummary
B7201252026-02-11Electrical SystemA situation may occur where the front passenger seat is not occupied; however, a “fasten…
B0101222026-01-21EngineN63TU1 CLASS ACTION SETTLEMENT SVC CAMPAIGN: OIL CONSUMPTION DIAGNOSIS/REPAIR
B0111252025-08-27EngineThe Exhaust Gas Recirculation (EGR) Cooler (with EGR Valve) and the Auxiliary Exhaust Gas…
B0105202025-08-15EngineN47/N57 DIESEL ENGINE EGR COOLER REVISED EXT LTD WTY(ELW) COVERAGE/PROCEDURE
B0111252025-08-08EngineThe Exhaust Gas Recirculation (EGR) Cooler (with EGR Valve) and the Auxiliary Exhaust Gas…

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

Decode factory build data for a specific vehicle by VIN.

VIN
Decode a VIN to confirm the transmission and build data for a specific ActiveHybrid 5. OEM
Build data
Plant, GVWR class, engine and body data for any 17-character VIN.
Recalls
Check open recall campaigns against a specific vehicle by VIN.

Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2016 ActiveHybrid 5 take?

Refer to the appropriate Motologic service procedures for drain and refill procedure. of Use engine oil meeting BMW specification LL-01 or equivalent., per the factory manual.

Does the 2016 ActiveHybrid 5 have open recalls?

NHTSA lists 7 recall campaign(s) for this model year. Check your specific vehicle by VIN.

What gas mileage does the ActiveHybrid 5 get?

EPA figures are 23 city / 30 highway / 26 combined mpg.